In this paper, a
helical three-dimensional (3D) passive micromixer
is presented. A three-dimensional spiral passive micromixer is fabricated
through the 3D printing technology and the polymer dissolution technology.
The main process is as follows: First of all, a high-impact polystyrene
(HIPS) material was used to make a 3D spiral channel mold. Second,
the channel mold was dissolved in limonene solvent. The mixing experiment
shows that the single helix structure can improve the mixing efficiency
to 0.85, compared with the mixing efficiency of 0.78 in the traditional
T-shaped two-dimensional (2D)-plane channel. Different screw diameters,
screw number structures, and flow rates are used to test the mixing
effect. The optimal helical structure is 5 mm, and the flow rate is
2.0 mL/min. Finally, the mixing efficiency of the 3D helical micromixer
can reach 0.948. The results show that the three-dimensional helical
structure can effectively improve the mixing efficiency.