“…The points of intersection between the 2D slice plane and the 3D finite elements are identified, and the stresses are computed at the intersection points by interpolation from the 3D stress results. A new 2D finite element mesh of triangular elements is then constructed from the intersection points based on a Delauney triangularization algorithm [1][2][3]. This new 2D mesh is not used for any additional finite element stress computation, but instead is only used as a guide for the extraction of stress information from the original 3D model.…”
Section: Crack Growth Analysis Based On Three-dimensional Finite Elemmentioning
Many high-energy turbine engine components are fracture critical. However, the complex three-dimensional (3d) geometries and stress fields associated with these components can make accurate fracture analysis impractical. This paper describes a new computational approach to efficient fracture design for complex turbine engine components. The approach employs a powerful 3D graphical user interface (GUI) for manipulation of geometry models and calculated component stresses to formulate simpler 2D fracture models. New weight function stress intensity factor solutions are derived to address stress gradients that vary in all directions on the fracture plane.
“…The points of intersection between the 2D slice plane and the 3D finite elements are identified, and the stresses are computed at the intersection points by interpolation from the 3D stress results. A new 2D finite element mesh of triangular elements is then constructed from the intersection points based on a Delauney triangularization algorithm [1][2][3]. This new 2D mesh is not used for any additional finite element stress computation, but instead is only used as a guide for the extraction of stress information from the original 3D model.…”
Section: Crack Growth Analysis Based On Three-dimensional Finite Elemmentioning
Many high-energy turbine engine components are fracture critical. However, the complex three-dimensional (3d) geometries and stress fields associated with these components can make accurate fracture analysis impractical. This paper describes a new computational approach to efficient fracture design for complex turbine engine components. The approach employs a powerful 3D graphical user interface (GUI) for manipulation of geometry models and calculated component stresses to formulate simpler 2D fracture models. New weight function stress intensity factor solutions are derived to address stress gradients that vary in all directions on the fracture plane.
“…A new method has recently been developed for modeling surface damage-related crack growth using results from 3D finite element analysis (McClung et al 2004, Waldhart et al 2004. It is based on the assumption that a Mode I crack propagates in the plane normal to the maximum principal stress (for the dominant stress pair in a given mission profile) in a region that is idealized as a rectangular plate.…”
Section: Strategy For Surface Damage-based Defectsmentioning
confidence: 99%
“…Illustration of a new method for definition of surface damage-related cracks using 3D finite element results: (a) import 3D finite element model, reorient to display and select initial surface crack location (GUI automatically identifies principal stress plane), and (b) slice model along principal stress plane to reveal crack propagation plane and associated rectangular plate for fracture mechanics assessment (McClung et al 2004, Waldhart et al 2004. …”
The presence of rare metallurgical or manufacturing anomalies in aircraft turbine rotors/disks may contribute to uncontained engine failures. A probabilistic methodology has been developed to quantify the risk of fracture and the influence of periodic inspection on overall risk, supplementing the current safe life approach. This paper summarizes the methodology and computational implementation, including a brief description of a new method for defining surface damage-related crack growth using 3D finite element results. The results can be applied to risk assessment of aerospace structures where uncertainties associated with fatigue crack growth must be quantitatively addressed.
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