Polyimide-Al2O3 membranes are developed as
a direct alternative to current polyolefin separators by the electrospinning
technique and their chemical structures confirm the carbonyl group
with the presence of asymmetric and symmetric stretching and bending
vibrations at 1778, 1720, and 720 cm–1 and stretching
vibration at 1373 cm–1 for the imide group. Porous
nanofiber architecture morphology is realized with a nanofiber thickness
of ∼200 nm and shows an ultrasmooth surface and >1 μm
pore size in the architecture, built with the chemical constituents
of carbon, nitrogen, aluminum, and oxygen elements. The galvanostatic
cycling study of the Li/PI-Al2O3/LiFePO4 lithium cell delivers stable charge–discharge capacities
of 144/143 mAh g–1 at 0.2 C and 110/100 mAh g–1 at 1 C for 1–100 cycles. The fabricated MCMB/PI-Al2O3/LiFePO4 lithium-ion full-cell reveals
less charge transfer resistance of R
ct ∼ 25 Ω and yields stable charge–discharge capacities
of 125/119 mAh g–1. The thermogravimetric curve
for the PI-Al2O3 separator discloses thermal
stability up to 525 °C, and the differential scanning calorimetric
curve shows a straight line until 300 °C and depicts high thermal
stability than the PP separator. In situ multimode calorimetry analysis
of the MCMB/PP/LiFePO4 full-cell showed a pronounced exothermic
peak at 225 °C with a higher released heat energy of 211 J g–1 at the thermal runaway event, while the MCMB/PI-Al2O3/LiFePO4 full-cell revealed an almost
8-fold less exothermic released heat energy of 25 J g–1 than the Celgard polypropylene separator, which was because the
MCMB anode and LiFePO4 cathode can be mechanically isolated
without any additional separator’s melting and burning reactions,
as a fire-suppressant separator for lithium-ion batteries.