Melt memory in propene–pentene isotactic copolymers: the case of defects hosted in the crystals
Fabio De Stefano,
Alessandra Cicolella,
Annachiara Barreca
et al.
Abstract:Incorporation of pentene in isotactic polypropylene produces a memory of the crystalline state in the melt that persists up to temperatures higher than the melting temperature giving self-nucleation and favoring crystallization of the γ form.
“…Furthermore, within the processing melt temperature range of 292-323 • C, the SN behavior of PPS remains unchanged with temperature variations [26]. A similar melt memory effect is observed in many copolymers [27][28][29][30][31][32] and some homopolymers [33][34][35][36][37][38]. They all demonstrate SN behaviors a few to several tens of degrees above their melting point.…”
During the secondary thermoforming of carbon fiber-reinforced polyphenylene sulfide (CF/PPS) composites, a vital material for the aerospace field, varied thermal parameters profoundly influence the crystallization behavior of the PPS matrix. Notably, PPS exhibits a distinctive self-nucleation (SN) behavior during repeated thermal cycles. This behavior not only affects its crystallization but also impacts the processing and mechanical properties of PPS and CF/PPS composites. In this article, the effects of various parameters on the SN and non-isothermal crystallization behavior of PPS during two thermal cycles were systematically investigated by differential scanning calorimetry. It was found that the SN behavior was not affected by the cooling rate in the second thermal cycle. Furthermore, the lamellar annealing resulting from the heating process in both thermal cycles affected the temperature range for forming the special SN domain, because of the refined lamellar structure, and expelled various defects. Finally, this study indicated that to control the strong melt memory effect in the first thermal cycle, both the heating rate and processing melt temperature need to be controlled simultaneously. This work reveals that through collaborative control of these parameters, the crystalline morphology, crystallization temperature and crystallization rate in two thermal cycles are controlled. Furthermore, it presents a new perspective for controlling the crystallization behavior of the thermoplastic composite matrix during the secondary thermoforming process.
“…Furthermore, within the processing melt temperature range of 292-323 • C, the SN behavior of PPS remains unchanged with temperature variations [26]. A similar melt memory effect is observed in many copolymers [27][28][29][30][31][32] and some homopolymers [33][34][35][36][37][38]. They all demonstrate SN behaviors a few to several tens of degrees above their melting point.…”
During the secondary thermoforming of carbon fiber-reinforced polyphenylene sulfide (CF/PPS) composites, a vital material for the aerospace field, varied thermal parameters profoundly influence the crystallization behavior of the PPS matrix. Notably, PPS exhibits a distinctive self-nucleation (SN) behavior during repeated thermal cycles. This behavior not only affects its crystallization but also impacts the processing and mechanical properties of PPS and CF/PPS composites. In this article, the effects of various parameters on the SN and non-isothermal crystallization behavior of PPS during two thermal cycles were systematically investigated by differential scanning calorimetry. It was found that the SN behavior was not affected by the cooling rate in the second thermal cycle. Furthermore, the lamellar annealing resulting from the heating process in both thermal cycles affected the temperature range for forming the special SN domain, because of the refined lamellar structure, and expelled various defects. Finally, this study indicated that to control the strong melt memory effect in the first thermal cycle, both the heating rate and processing melt temperature need to be controlled simultaneously. This work reveals that through collaborative control of these parameters, the crystalline morphology, crystallization temperature and crystallization rate in two thermal cycles are controlled. Furthermore, it presents a new perspective for controlling the crystallization behavior of the thermoplastic composite matrix during the secondary thermoforming process.
“…Similar observations were reported by De Rosa et al in the a-phase of propylene-pentene isotactic copolymers, which were ascribed to the inclusion of pentene co-units in acrystal. 21,[52][53][54] However, a common feature in ethylene-1-alkene copolymers is that co-units larger than methyl are excluded from the crystal lattice. Therefore, the expansion in the unit cell dimensions of the orthorhombic phase can be interpreted by a strain effect caused by congregation of co-units at the interphase of crystallites.…”
Section: Crystalline Structure Of Ethylene-1-alkene Copolymersmentioning
confidence: 99%
“…18,33 They both attributed this effect to a shifting-up of the local melting point, which was proposed to be the complex topology of the amorphous phase generated during the crystallization of constitutionally inhomogeneous polymer chains with relatively long ethylene sequences. In addition, De Rosa et al reported a remarkable melt memory in propene–pentene isotactic copolymers 21 and stereodefective iPP. 35 Their results indicated that the melt memory effect of iPP, which persists in the melt up to high temperatures, is evident not only in copolymers with non-crystallizable comonomers, but also in those with small defects largely included in the crystals.…”
Section: Introductionmentioning
confidence: 99%
“…16,17 Subsequently, more polymers have been reported to understand the possible factors on the effect. [18][19][20][21][22][23][24] The exact origin of melt memory is still under debate and has led to several hypotheses about their origin and nature. 13 The melt memory effect was attributed to the survival of annealed crystal fragments by Fillon et al in their work on isotactic polypropylene (iPP).…”
Section: Introductionmentioning
confidence: 99%
“…Furthermore, Domain II was divided into two subdomains by Mu ¨ller et al based on the different origin of the melt memory effect: 13 (a) Domain IIa or melt memory sub-Domain, at a temperature high enough to melt the polymer crystals but without erasing their thermal history; (b) Domain IIb or self-seeding sub-Domain, at a temperature high enough to melt the majority of the polymer crystals but low enough to leave some crystal fragments. Extensive studies have been reported on the melt memory in polymers, including the effect of holding temperature and time in the melt, 23 polymorphism, 22,25,26 chain topology, 21,27,28 confinement, 19,29,30 and so on. 18,[31][32][33] Different views to interpret the melt memory effect have been proposed in various polymers.…”
Chain flexibility or stiffness based polymer conformation plays a crucial role in affecting the dynamics and kinetics of polymers, which is related to the hierarchical architecture of chains. A series...
The memory of crystalline phase in the melt of isotactic polypropylene (iPP) in regiodefective samples of iPP characterized by different concentrations regiodefects, constituted by secondary 2,1 propene units, has been studied. The self‐nucleation (SN) experiments have demonstrated that the presence of 2,1 regiodefects produces a strong memory of the crystalline phase in the melt that persists up to temperatures much higher than the melting temperature. The extension of the heterogeneous melt (domain II) containing self‐nuclei increases with increasing the concentration of regiodefects. The higher the concentration of regiodefects the higher the temperature at which the self‐nuclei are dissolved and the homogeneous melt is achieved. This demonstrates that a strong memory of the crystalline phase of iPP in the melt exists not only in copolymers with noncrystallizable bulky comonomeric units rejected from the crystals but even when small defects are largely included in the crystals.This article is protected by copyright. All rights reserved
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