Enhanced activity in low-temperature
water-gas shift (LT-WGS) reaction
of some ceramometal catalysts compared to conventional Cu–Zn–Al
oxide catalyst was demonstrated. Porous ceramometals were synthesized
from powdered CuAl alloys prepared by mechanical alloying with the
addition of either CuAl
exp
powders produced by current
spark explosion of Cu+Al wires or CuZnAl oxide obtained by coprecipitation.
Their structural, microstructural, and textural characteristics were
examined by means of X-ray diffraction, scanning electron microscopy
with energy-dispersive X-ray spectrometry, NMR, and adsorption methods,
and catalytic properties were studied in the LT-WGS reaction. CuAlO/CuAl
ceramometals were found to have mostly the egg-shell microstructure
with the metallic cores (Al
x
Cu
1–
x
, Al
2
Cu, and Al
4
Cu
9
) and the oxide shell containing copper oxides and/or mixed oxides
of copper and aluminum and, at same time, CuAlO/CuAl ceramometal with
incorporated additives was found to create a more complicated microstructure.
A large amount of X-ray amorphous oxides of copper and aluminum is
typical for all composites. CuAl ceramometal was shown to be more
active than the CuZnAl oxide catalyst in spite of a much lower specific
surface area. The CuAl+CuZnAl catalyst consisting of prismatic granules
showed a higher activity in comparison with CuZnAl oxide consisting
of cylindrical granules. The activity of the composite granulated
catalyst referred to its unit weight was more than 6-fold higher as
compared to the oxide catalyst, while the activity per the surface
area was found to be more than an order of magnitude higher due to
much higher specific activity of small fraction and additively much
lower diffusion limitation of granules.