Mechanics of A Thin-Walled Torus Snap Fit

Abstract

Snap-fit is a commonly used jointing/connention mechanism, and its easy installation and difficult removal are the result of the coordinated interaction between friction, geometric shape, and elasticity. This paper presents a detailed study on the assembly/disassembly forces of thin-walled torus snap-fit through finite element simulation, experimental testing, and data fitting of approximate analytical solutions. The research reveals that the non-zero Gaussian curvature of the torus has a significant impact on the mechanical performance of the torus snap fit. The findings in this study are of great significance for future design of high-performance structural connections.