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Basalt fiber reinforced recycled aggregate concrete (BFRAC) is a high-performance, environmentally friendly material that combines lightweight, high-strength fibers with low-carbon recycled aggregates (RAs), positioned for extensive use in building structures. However, research on its constitutive relationships is currently scarce, which partly restricts component design and analysis. In this context, the current study thoroughly explores the stress–strain relationship and variability of BFRAC under compression, using 240 cylinders for testing to investigate the influence of factors like coarse/fine RA sources, RA replacement rates, and fiber dosage. The study found that the addition of RAs and fibers reduced the workability of the mixture, particularly with the inclusion of fine RAs and short-cut fibers. Using coarse and fine RAs generally reduces the material’s elastic modulus, compressive strength, and post-peak ductility. Adding fibers can slightly improve compressive strength and peak strain, significantly reduce material brittleness, and have a minimal impact on elastic modulus. Importantly, the study noted that the pre-peak segment of the stress–strain curve of BFRAC is most sensitive to the addition of fine RAs, while the post-peak segment is most sensitive to fiber content. Despite this, using high-quality RAs up to 50% replacement and adding 0.4% by volume of fiber can make BFRAC with mechanical properties comparable to natural aggregate concrete. Based on the observed tests, this paper proposes constitutive relationships that incorporate skeleton curves and variability at different points for the compressive stress–strain behavior of BFRAC.
Basalt fiber reinforced recycled aggregate concrete (BFRAC) is a high-performance, environmentally friendly material that combines lightweight, high-strength fibers with low-carbon recycled aggregates (RAs), positioned for extensive use in building structures. However, research on its constitutive relationships is currently scarce, which partly restricts component design and analysis. In this context, the current study thoroughly explores the stress–strain relationship and variability of BFRAC under compression, using 240 cylinders for testing to investigate the influence of factors like coarse/fine RA sources, RA replacement rates, and fiber dosage. The study found that the addition of RAs and fibers reduced the workability of the mixture, particularly with the inclusion of fine RAs and short-cut fibers. Using coarse and fine RAs generally reduces the material’s elastic modulus, compressive strength, and post-peak ductility. Adding fibers can slightly improve compressive strength and peak strain, significantly reduce material brittleness, and have a minimal impact on elastic modulus. Importantly, the study noted that the pre-peak segment of the stress–strain curve of BFRAC is most sensitive to the addition of fine RAs, while the post-peak segment is most sensitive to fiber content. Despite this, using high-quality RAs up to 50% replacement and adding 0.4% by volume of fiber can make BFRAC with mechanical properties comparable to natural aggregate concrete. Based on the observed tests, this paper proposes constitutive relationships that incorporate skeleton curves and variability at different points for the compressive stress–strain behavior of BFRAC.
The load-bearing capacity of a building is influenced by the strength of the concrete. However, when faced with complex environments, ordinary concrete is not always adequate. The strength of concrete can be enhanced by incorporating additives into it. At this point, the study of adding basalt fiber (BF) and nano-SiO2 (NS) to concrete is pretty advanced. Still, research on the incorporation of nano-TiC (NT) into concrete is limited. In order to study the effect of NT, BF, and NS on the strength of concrete, in this paper, these materials were incorporated into concrete and NSF concrete was made by semi-dry mixing. And the concrete was analyzed for slump, compressive strength, splitting tensile strength, flexural strength, and modulus of elasticity. The optimization of the mechanical characteristics of concrete was conducted using response surface methodology (RSM), and the microstructure of concrete was used for analysis by scanning electron microscopy (SEM). To develop a thirst function optimization model based on NSF concrete, parallel experiments were used to verify the accuracy of the optimization results. The research findings show that NS, NT, and BF reduced the slump of concrete. Adding NT, NS, and BF in moderate amounts can enhance the mechanical characteristics of the concrete. The material’s optimal proportions for mixing were 0.85% for NT, 0.11% for BF, and 1.94% for NS. The optimized concrete has a maximum error of 9.03% in compressive strength, 9.30% in split tensile strength, and 9.82% in flexural strength.
The continued global urbanization of the world is driving the development of the construction industry. In order to protect the environment, intensive research has been carried out in recent years on the development of sustainable materials and ecological construction methods. Scientific research often focuses on developing building materials that are renewable, energy-efficient, and have minimal impact on the environment throughout their life cycle. Therefore, this article presents research results aimed at developing a concrete mixture using cement with reduced CO2 emissions. In the context of increasing ecological awareness and in line with European Union policy, the development of a mixture based on environmentally friendly cement is of key importance for the future development of the construction industry. The article compares the physical properties of two mixtures, their foaming possibilities, and the influence of the added polypropylene (PP) fibers on the strength properties of the produced composites. It was found that bending strength and compressive strength were highest in the material with silica fume and aluminum powder at 5.36 MPa and 28.76 MPa, respectively. Microscopic analysis revealed significant pore structure differences, with aluminum foamed samples having regular pores and hydrogen peroxide foamed samples having irregular pores. Optimizing aluminum powder and water content improved the materials’ strength, crucial for maintaining usability and achieving effective 3D printing. The obtained results are important in the development of research focused on the optimization of 3D printing technology using concrete.
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