Mechanical Properties of Porous Structures Produced by Selective Laser Melting of a Ti6Al4V Alloy Powder

Molinari, A.; Klarin, Johanna; Johansson, Frida; Benedetti, M.; Fontanari, V.; Magalini, Emanuele; Luchin, Valerio; Zappini, Gianluca

doi:10.2497/jjspm.65.481

Cited by 6 publications

(1 citation statement)

References 11 publications

(7 reference statements)

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“…Several studies [15][16][17][18][19][20][21][22] characterized the influence of the process parameters adopted during the printing process on the bulk (Young modulus, yield and tensile strength, ductility, elongation at break, porosity) and surface (fatigue strength, surface roughness) properties of the material. Considering the widely used L-PBF process, the features of the metal powder used, the parameters of the laser beam, and the heat treatments undergone by the material are the most influencing factors for the final properties of the printed component [23][24][25][26][27].…”

Section: Introductionmentioning

confidence: 99%

Impact of process parameters on the dynamic behavior of Inconel 718 fabricated via laser powder bed fusion

Abruzzo,

Macoretta,

Monelli

et al. 2024

Int J Adv Manuf Technol

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In this research, we investigate the dynamic behavior of Inconel 718 fabricated through laser powder bed fusion (L-PBF), addressing a notable knowledge gap regarding the correlation between process parameters and dynamic properties. The process parameters adopted are deducted from an extension of the Rosenthal solution, formulated to increase the process productivity while avoiding the typical production process defects. The dynamic Young modulus and the structural damping of the material are estimated as a function of the process parameters through ping tests reproducing the flexural vibrations of the specimens in as-built, solutioned, and aged conditions. The microstructure and porosity are investigated through metallographic analyses. The results show a substantial influence of the L-PBF process parameters on the dynamic Young modulus, which markedly increases as the energy density is reduced (23%) and progressively becomes more similar to the conventionally produced material. This influence stands in stark contrast to the relatively modest impact of heat treatments, which underlines a negligible effect of the process-induced residual stress. The structural damping remained approximately constant across all test conditions. The elastic response of the material is found to be primarily influenced by the different microstructures produced as the L-PBF process parameters varied, particularly in terms of the dimensions and shape of the solidification structures. The unexpected relationship between the dynamic Young modulus, energy density, and microstructure unveils the potential to fine-tune the material’s dynamic behavior by manipulating the process parameters, thereby carrying substantial implications for all the applications of additively manufactured components susceptible to significant vibratory phenomena.

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