An
effort was being made to incorporate waste bagasse ash (WBA)
both in carbonized and uncarbonized form into the formulation of Al6063
matrix-based metal matrix composites (MMC’s) by partially substituting
ceramic particles for them. In the process of developing composites,
comparative research on carbonized WBA and uncarbonized bagasse powder
was carried out in the role of reinforcement. Microstructure investigations
revealed that carbonized WBA particles were properly distributed throughout
the aluminum-base metal matrix alloy. They also had the appropriate
level of wettability. The reinforcement of carbonized WBA particles
in AA6063-based matrix material had a maximum tensile strength of
110 MPa and a maximal hardness of 39 BHN when 3.75 wt % of the particles
were used. The deterioration in tensile strength (6.25 wt % of WBA)
and the appearance of porosity and blowholes can be enumerated by
tensile fractography-based scanning electron microscopy (SEM) analysis.
The reinforcement of carbonized WBA particles in AA6063-based matrix
material was found to have a maximal percent elongation of 14.42%
and the highest fracture toughness of 15 Joules when 1.25 wt % of
the particles were employed. For AA6063/3.75 wt % carbonized WBA-based
MMC’s, the minimum percent porosity was determined to be 5.83,
and the minimum thermal expansion was found to be 45 mm3. As the percentage of reinforcement in bagasse-reinforced composites
increases, the density of the material, the amount of corrosion loss,
and the cost all decrease gradually. The AA6063 matrix, with a composition
of 3.75 wt % carbonized WBA-based MMC’s, had satisfactory specific
strength and corrosion loss. The AA6063 alloy composite’s microstructure
analysis revealed that carbonized WBA enhanced the material’s
mechanical characteristics, contributing to its excellent mechanical
capabilities. The results of the corrosion test showed that carbonized
WBA-reinforced composites exhibited reduced weight loss due to corrosion,
whereas uncarbonized bagasse powder was an inappropriate reinforcement.
The SEM analysis of AA6063 alloy/3.75 wt % carbonized WBA ash reinforcement-based
MMC’s exposed to a 3.5 wt % NaCl solution has exhibited the
development of corrosion pits as a result of localized attack by the
corrosive environment. The thermal expansion test showed that the
composite with uncarbonized bagasse powder as reinforcement have a
high shrinkage rate in comparison with the composite with 3.75 wt
%. The composite’s mechanical characteristics and thermal stability
were enhanced by the presence of hard phases like SiO2,
Al2O3, Fe2O3, CaO, and
MgO, as revealed by X-ray diffraction analysis. This made it suitable
for use in a variety of applications.