Mechanical Feasibility Study of Pressed and Burned Red Ceramic Blocks as Structural and Sealing Masonry

Abstract

In the search for better constructive efficiency and a reduction of the waste of construction materials, several researches have been performed in the last years around the world. Red ceramic blocks are artifacts widely used in civil construction around the world, and they result in a great consumption of raw materials and energy. The great innovation of this research was the development of ceramic blocks through an innovative method of pressing and dosing materials, replacing the traditional stage of extrusion in the manufacture of ceramics. In such a sense, a new manufacturing technology for ceramic blocks was proposed through the pressing process, adapting the soil-cement brick press machine, thus attaining more even pieces with greater compliance to the dimensions and preset geometry. In this work, the physical and mechanical features of the pressed and burned blocks (PBB) are produced in a partnership with Arte Cerâmica Sardinha, a traditional ceramic industry in the region of Campos dos Goytacazes, RJ, Brazil. It was sought to set the quality parameters for the blocks, to set their mechanical compressive strength, deformation modules and the Poisson coefficient. The blocks were tested in use by means of three layers of prism and small wall samples, and it was checked the fragile-type failure of the PBB. Results indicate that the blocks can be employed in small-sized construction works, as the characteristic compressive strength to block measured was 3.62 N/mm2 for average water absorption of 20.84%.

Red Ceramics Produced with Primary Processing Fine Waste of Ornamental Stones According to the Circular Economy Model

“…Another factor that must have significantly influenced this decrease was quartz, a mineral that composes the waste, which probably acted as an inert material and may have contributed to the formation of microcracks [18]. The flexural strength of ceramics is greatly influenced by the presence and shape of defects in their microstructures, such as grains and pores [28].…”