Mechanical Characteristics and Miniaturization Design of the Electromagnetic Valve Used in Drilling Robots

Abstract

The maximum radial size of the conventional three-bit four-way electromagnetic cartridge valve is greater than the largest containable size of the fluid control valve used for downhole robots. This paper proposes two kinds of solutions to reduce the radial dimension of the three-bit four-way electromagnetic insertion valve: one is to reduce the radial arrangement of the coil and increase the axial arrangement of the coil, and the other is to reduce the diameter of the moving iron core to reduce the winding radius of the coil. Using the theoretical model established in the following text, a simulation experiment was conducted. The results show that the movement of the valve spool is basically completed within 30 ms. Then, a matching experiment on the electromagnetic insertion valve was designed and conducted. The experimental results show that the opening time of the solenoid valve on the left coil is about 52 ms, and the opening time of the solenoid valve on the right coil is about 44 ms. The reaction time of the valve spool is suitable for the practical application of the solenoid valve. The significance of this paper is the reduced radial size of the three-bit four-way electromagnetic insertion valve. These improvements have reduced the size of downhole drilling robots, which facilitates the application of downhole drilling robots in narrower environments.