ABSTRACT:The effects of temperature and molecular weight on the polymer dissolution rate were investigated by comparison of the numerical simulation with the experimental observations. The Fickian diffusion equation was modified to predict the non-Fickian behavior by considering the temperature and concentration dependence of diffusion coefficient for moving (swelling) polymer films caused by solvent incorporation. The polymer dissolution process was predicted using the polymer chain disentanglement mechanism, founded on the reptation theory. The temperature and polymer molecular weight dependence of dissolution rate was measured using the laser interferometer technique. As results of simultaion and observations for the dissolution of polystyrenes in ethylbenzene, the dissolution rate increased with increasing temperature and decreasing polymer molecular weight and there was linear relationship between them in logarithmic scale. The experimentally determined values of exponent a and b which indicate the dependence strength of molecular weight and temperature on the dissolution rate were very similar to those theoretically estimated.KEY WORDS Dissolution Rate/ Reptation /Disentanglement/ Non-Fickain Diffusion/ Interferometer/ Nano-to micro-scaled thin polymer films have long been used in the corrosion protective or decorative applications. Its applications are recently extended to a variety of fields such as microelectronics fabrication, packaging systems for semi-conductor manufacture, membrane separation, and drug release systems. Thin polymer films used in the packaging and coating applications surrounded by environmental chemicals may cause deterioration of mechanical properties by swelling, cracking, and dissolution processes. In microelectronics fabrication, the use of thin polymer films for photoresists give a major role in the successful formation of lithographic image. The circuit accuracy is greatly affected by the development process in which the photoresist films are dissolved or swollen by appropriate solvents whether it is negative or positive system. When the solvent diffusion process is much slower than the dissolution process, the film swells too much to obtain the desired image resolution. On the other hand, when the swelling process is much faster than the dissolution process, a failure is resulted by over-development. Thus, the understanding of swelling and dissolution behavior is of a great importance to retain highly resolved lithographic image. Also, the effectiveness of the drug delivery system is mostly controlled by the swelling and dissolution properties of polymer matrix in contact with releasing medium of solvent. The higher rate of polymer swelling or dissolution, the higher drug releasing rate. The permselectivity of polymer membrane systems for liquid separation is significantly affected by the liquid-induced swelling or dissolution processes. The liquid to be separated may dissolve the short molecular chains resided in membrane materials or change the dimension of the membrane str...