Mathematical modeling and analysis of an interfacial polycarbonate polymerization in a continuous multizone tubular reactor

Abstract

A detailed mathematical model is presented to describe the steady state behavior of a continuous multizone tubular reactor for the synthesis of aromatic polycarbonate by interfacial polycondensation mechanism. In this process, bisphenol‐A dissolved in a dispersed aqueous phase reacts with phosgene dissolved in a continuous organic phase and hence, the reaction initiates at the interface of the two phases. A liquid‐liquid mass transfer process is incorporated into a reaction kinetic model to calculate the reaction rates and polymer molecular weight distribution. The kinetic model has also been used in developing a steady state multizone tubular reactor model for continuous production of polycarbonate. The model simulations are compared with proprietary plant data and excellent agreement has been obtained. POLYM. ENG. SCI., 58:438–446, 2018. © 2017 Society of Plastics Engineers