Material testing for future commercial post-combustion capture plants–Results of the testing programme conducted at the Niederaussem pilot plant

Moser, Peter; Schmidt, Sandra; Uerlings, R; Sieder, Georg; Titz, Jörg-Thomas; Hahn, Aribert; Stoffregen, Torsten

doi:10.1016/j.egypro.2011.01.189

Cited by 18 publications

(14 citation statements)

References 2 publications

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“…Various materials including different grades of stainless steel coupons, stainless steel tubes and flanges, and glass fibre reinforced plastic were placed at different locations throughout the plant during 6 months of operation with MEA solvent. According to Moser et al (2011), all the tested stainless steel materials had excellent corrosion resistance as evidenced by recording less than 0.001 mm/year corrosion rate. Accordingly, these materials were deemed suitable for use in post-combustion CO 2 capture plants.…”

Section: Corrosionmentioning

confidence: 99%

“…MEA concentration was also reported to contribute to an increase in the corrosion rate. In a more recent study, construction material evaluation was carried out in a pilot scale CO 2 capture plant capable of removing 7.2 ton/day of CO 2 from a slipstream extracted from a 1000 MW lignite based Niederaussem power station in Germany (Moser et al, 2011). Various materials including different grades of stainless steel coupons, stainless steel tubes and flanges, and glass fibre reinforced plastic were placed at different locations throughout the plant during 6 months of operation with MEA solvent.…”

Section: Corrosionmentioning

confidence: 99%

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Practical experience in post-combustion CO2 capture using reactive solvents in large pilot and demonstration plants

Idem

Supap

Shi

et al. 2015

International Journal of Greenhouse Gas Control

118

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Section: Corrosionmentioning

confidence: 99%

Section: Corrosionmentioning

confidence: 99%

Practical experience in post-combustion CO2 capture using reactive solvents in large pilot and demonstration plants

Idem

Supap

Shi

et al. 2015

International Journal of Greenhouse Gas Control

118

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“…Based on lab experiments and engineering practice, polyurea, epoxy glass coatings, fiber reinforced plastics, corrosion resistant steels, titanium alloy and foam glass blocks are widely used (Ni et al 2002;González-Guzmán et al 2010;Moser et al 2011;Jeon et al 2011;Nam et al 2010;Sugizaki et al 1996;Song et al 2011;Soo Park et al 1999). In this study, polyurea and vinyl ester glass flake (VEGF) were classified as the coating materials; titanium alloy, sulfuric acid dew corrosion resistant steel (ND) and fiberglass reinforced plastics (FRP) were selected as the lining materials; foam glass blocks were deemed as the lightweight insulation products.…”

Section: Methodsmentioning

confidence: 99%

“…This material is able to protect metal from corrosion in highly corrosive media because it is expected to greatly hinder the water transport through the polymeric matrix (ZareNezhad and Aminian 2010). Moser et al (2011) have conducted certain experiments on fiber reinforced plastic, concluding that this material is able to show excellent corrosion resistance in different positions in the plant (prescrubber unit, absorber, and desorber) at a wide range of specific process conditions (temperature, pressure, solvent loading, and gas/solvent stream). Corrosion resistant steel for sulfuric acid dew is a type of low-alloy structural steel, including a small amount of manganese, copper, chromium, antimony, nickel, or tin, to form a protective layer on the metal surface.…”

Section: Introductionmentioning

confidence: 99%

Prevention of stack corrosion under wet flue gas desulfurization conditions in a coal-fired power plant: performance analysis and comparative study

Zhao

Han

et al. 2016

Environ Syst Res

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Background: This study investigated the prevention of stack corrosion under wet flue gas desulfurization conditions in a coal-fired power plant. The performance analysis and comparative studies of six materials for the prevention of stack corrosion were investigated. Results:The ion chromatography analysis showed the acid condensation contained fluoride, chloride, nitrate, sulphate, and sulphite. The weight loss method showed titanium alloy and foam glass blocks were heat and acid resistant. The scanning electron microscopy indicated the morphologies were pits, cracks, and flakes for sulfuric acid dew corrosion resistant steel, and X-ray diffraction showed the corrosion products mainly consisted of Fe 2 O 3 , FeSO 4 , FeOOH, with some Fe 3 O 4 or FeF 3 . The comparative study indicated that cyclic wet-dry conditions resulted in more aggressive corrosion to the stack than acid condensation. Conclusions:Titanium alloy and foam glass blocks had the best performance and could be applied in the stack to prevent corrosion. The effects of cyclic wet-dry conditions should be taken into account to mitigate stack corrosion in coal-fired power plants.

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“…Different types of stainless steels and polymeric materials as well as concrete were tested in the lignite-fired Niederaussem power station (Germany) [78,79]. Carbon steel corrosion was evaluated in the Tarong coal-fired power station (Australia), confirming once more the high corrosivity of the rich MEA [80].…”

Section: Corrosion Monitoring At Pilot Plant Scalementioning

confidence: 99%

Corrosion in CO₂Post-Combustion Capture with Alkanolamines – A Review

Kittel

Gonzalez

2013

Oil Gas Sci. Technol. – Rev. IFP Energies nouvelles

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Re´sume´-Corrosion dans les proce´de´s utilisant des alcanolamines pour le captage du CO 2 en post-combustion -Les proce´de´s de captage et de stockage du CO 2 occupent une place importante dans les strate´gies visant a`limiter les e´missions industrielles de gaz a`effet de serre. Les proce´de´s de captage en post-combustion par solvant chimique de type alcanolamine sont bien adapte´s au traitement d'e´missions ponctuelles massives issues de combustibles fossiles, rencontre´es notamment dans les centrales thermiques au charbon et au gaz, ou les industries side´rurgiques ou de production de ciment. La technologie utilisant le principe d'absorptionde´sorption par les alcanolamines est une des voies les plus matures a`ce jour : elle est en effet de´ja`mise en oeuvre, par exemple pour la de´sacidification du gaz naturel, bien qu'a`une e´chelle sensiblement plus petite. L'ope´ration de telles unite´s pour le traitement des fume´es de combustion pre´sente toutefois de nombreux challenges, parmi lesquels la corrosion des e´quipements tient une place importante. Le but de cet article est de pre´senter une revue des connaissances sur cet aspect particulier. Dans une premie`re partie, l'expe´rience issue de plusieurs de´cennies d'utilisation de proce´de´s aux alcanolamines dans le domaine de la production d'huile et de gaz est pre´sente´e. Dans une seconde partie, les risques spe´cifiques associe´s aux particularite´s des proce´de´s de captage du CO 2 en post-combustion sont identifie´s et discute´s. Diffe´rentes strate´gies de maıˆtrise de la corrosion sont de´crites, et certains axes prioritaires en matie`re de recherche et de´veloppement sont propose´s. Enfin, certaines difficulte´s en vue du transport du CO 2 issu du captage puis de son injection a`fin de stockage ge´ologique sont mises en avant, avec des recommandations strictes sur les teneurs maximales en impurete´s pour disposer en toute surete´du CO 2 issu de ce proce´de´.Abstract -Corrosion in CO 2 Post-Combustion Capture with Alkanolamines -A Review -CO 2 capture and storage plays an important part in industrial strategies for the mitigation of greenhouse gas emissions. CO 2 post-combustion capture with alkanolamines is well adapted for the treatment of large industrial point sources using combustion of fossil fuels for power generation, like coal or gas fired power plants, or the steel and cement industries. It is also one of the most mature technologies to date, since similar applications are already found in other types of industries like acid gas separation, although not at the same scale. Operation of alkanolamine units for CO 2 capture in combustion fumes presents several challenges, among which corrosion control plays a great part. It is the aim of this paper to present a review of current knowledge on this specific aspect. In a first part, lessons learnt from several decades of use of alkanolamines for natural gas separation in the oil and gas industry are discussed. Then, the specificities of CO 2 post-combustion capture are presented, and their conseq...

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Material testing for future commercial post-combustion capture plants–Results of the testing programme conducted at the Niederaussem pilot plant

Cited by 18 publications

References 2 publications

Practical experience in post-combustion CO2 capture using reactive solvents in large pilot and demonstration plants

Practical experience in post-combustion CO2 capture using reactive solvents in large pilot and demonstration plants

Prevention of stack corrosion under wet flue gas desulfurization conditions in a coal-fired power plant: performance analysis and comparative study

Corrosion in CO₂Post-Combustion Capture with Alkanolamines – A Review

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Material testing for future commercial post-combustion capture plants–Results of the testing programme conducted at the Niederaussem pilot plant

Cited by 18 publications

References 2 publications

Practical experience in post-combustion CO2 capture using reactive solvents in large pilot and demonstration plants

Practical experience in post-combustion CO2 capture using reactive solvents in large pilot and demonstration plants

Prevention of stack corrosion under wet flue gas desulfurization conditions in a coal-fired power plant: performance analysis and comparative study

Corrosion in CO2Post-Combustion Capture with Alkanolamines – A Review

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Corrosion in CO₂Post-Combustion Capture with Alkanolamines – A Review