Nanostructuration
of solar cells is an interesting approach to
improve the photovoltaic conversion efficiency (PCE). This work aims
at developing architectured 3D hybrid photovoltaic solar cells using
ZnO nanowires (ZnONWs) as the electron transport layer (ETL) and nanocollectors
of electrons within the active layer (AL). ZnONWs have been synthesized
using a hydrothermal process with a meticulous control of the morphology.
The AL of solar cells is elaborated using ZnONWs interpenetrated with
a bulk heterojunction composed of donor (π-conjugate low band
gap polymer: PBDD4T-2F)/acceptor (fullerene derivate: PC71BM) materials. An ideal interpenetrating ZnONW-D/A system with predefined
specific morphological characteristics (length, diameter, and inter-ZnONW
distances) was designed and successfully realized. The 3D architectures
based on dense ZnONW arrays covered with conformal coatings of AL
result in an increased amount of the ETL/AL interface, enhanced light
absorption, and improved charge collection efficiency. For AL/ZnONW
assembly, spin-coating at 100 °C was found to be the best. Other
parameters were also optimized such as the D/A ratio and the pre/post-treatments
achieving the optimal device with a D/A ratio of 1.25/1 and methanol
treated on ZnONWs before and after the deposition of AL. A PCE of
7.7% (1.4 times better than that of the 2D cells) is achieved. The
improvement of the performances with the 3D architecture results from
both of: (i) the enhancement of the ZnO/AL surface interface (1 μm2/μm2 for the 2D structure to 6.6 μm2/μm2 for the 3D architecture), (ii) the presence
of ZnONWs inside the AL, which behave as numerous nanocollectors (∼60
ZnONW/μm2) of electrons in the depth of the AL. This
result validates the efficiency of the concept of nanotexturing of
substrates, the method of solar cell assembly based on the nano-textured
surface, the chosen morphological characteristics of the nanotexture,
and the selected photoactive organic materials.