Manufacturing of a 3D finned tube for enhanced boiling and condensation using rolling-cutting-extruding composite forming

Abstract

3D finned tube is a high efficient enhanced heat transfer element and its manufacturing has always been the focus of research's attention. It is a challenging job to manufacture a 3D finned tube that can enhance both boiling and condensation because the enhanced boiling structure is completely different from the enhanced condensation structure due to different heat transfer enhancement mechanisms. An innovative rolling-cuttingextruding composite forming method is developed to realize the manufacture of a staggered stepped lattice finned tube (SLFT) with helical fins, two layers of staggered stepped lattice fins and inner helical threads, which can enhance boiling as well as condensation heat transfer. The three skewed rolling-cutting tools specially designed are uniformly distributed around the base tube and the kinematics conditions of rolling-cutting-extruding process is analyzed. The relative plunge depth of a rolling blade can't exceed a certain limit value and the feeding angle has to be equal to the helix angle of outer helical fin. According to the kinematic conditions, the parameters of the rolling-cutting tool are selected and processing experiments of the SLFT are conducted.

A finite element model to analyse forming defects in rolling-extrusion of finned tubes

“…The nned tubes can be obtained by different manufacturing routes [11][12][13]. Indeed, they can be processed by plastic deformation or by joining of different parts using mechanical fastening and welding techniques [14][15][16].…”

“…Indeed, they can be processed by plastic deformation or by joining of different parts using mechanical fastening and welding techniques [14][15][16]. Furthermore, bimetal nned tubes have also been proposed [12,17]. The plastic deformation, executed by the rolling-extrusion process, is the most used technique that can be performed for both the single and the multi-material HE solution [18,19].…”

“…The plastic deformation, executed by the rolling-extrusion process, is the most used technique that can be performed for both the single and the multi-material HE solution [18,19]. The rolling-extrusion can be divided in three phases, named biting, nishing rolling and shaping [12]. Its main feature is the use of three rotating heads, composed of a series of disks.…”