Manufacturing fired clay brick using fly ash and M−Sand

Elavarasan, S.; Priya, A.K.; Kumar, Vimal

doi:10.1016/j.matpr.2020.06.042

Cited by 21 publications

(4 citation statements)

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“…In this sense, vermiculite is a material that can be utilized as a pore former. Sutcu (2015), Muñoz et al (2014), Zhang et al (2018), Monteiro & Fontes Vieira (2014), Muñoz et al (2016), Zhang (2013), Effting et al (2007), Aouba et al (2016), Muñoz et al (2020), Sarani et al (2018), Achik et al (2021), Elavarasan et al (2021), Sutcu et al (2015), Phonphuak et al (2019).…”

Section: Introductionmentioning

confidence: 99%

The Relationship Between Bending Strength and Porosity in Ceramic Brick That Contains Vermiculite

Önen,

Boyraz

2024

Int. J. Eng. Sci. Tech

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This study focused on the characterization, product, and relationship between bending strength and porosity of ceramic bricks with added vermiculite. To achieve this goal, pre-made bodies containing 0%, 10%, and 20% calcined vermiculite by weight were mixed in to create the body compositions. Alumina ball manufactories homogenized fusions (60 rpm, 24 hours) were molded through uniaxial dry pressing (100 MPa). Additionally, the arranged samples were heated to a temperature of 800-1000 °C for a duration of 1 hour. Tests involving phase analysis (XRD), microstructure (SEM), mechanical properties (three point bending), and physical characteristics (Porosity, water absorption, shrinkage and bulk density) were carried out on the demitasse bodies that were manufactured. The data that was collected was displayed in graphs and tables, showing the results. As a result, the packages containing samples of vermiculite were effectively created, and the best parameters were easily displayed. The findings indicate that the quality of flawed packages improves as calcined vermiculite levels rise. Following the characterization results, the correlation between bending strength and porosity was investigated. Correlations, t-tests, and p-values were computed. The inclusion of vermiculite in ceramic bricks results in a significant negative correlation of -0.769 between their bending strength and porosity characteristics.

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Section: Introductionmentioning

confidence: 99%

The Relationship Between Bending Strength and Porosity in Ceramic Brick That Contains Vermiculite

Önen,

Boyraz

2024

Int. J. Eng. Sci. Tech

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“…These include the need for proper temperature control mechanisms to overcome the dangers associated with open flame usage 6,21,[29][30][31] and the danger of manual mixing methods which is linked to inconsistent mixing and poor dispersion of the materials used. 6,21,29,31 Additionally, some limitations in the manufacturing of plastic sand bricks include the restriction to specific fillers such as fly ash, [32][33][34] river and quarry sand 20,[35][36][37][38] and additives such as bitumen 39 and talc. 40 Currently, there is a lack of available literature on the use of Kaolin Clay as an additive in plastic sand bricks and its widespread use in the construction industry.…”

Section: Introductionmentioning

confidence: 99%

The use of recycled high‐density polyethylene waste to manufacture eco‐friendly plastic sand bricks

Gounden,

Mwangi,

Mohan

et al. 2023

SPE Polymers

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High‐density polyethylene (HDPE) polymer is one of the largest contributors to plastic wastes causing detrimental effects on various sectors of society, and is not biodegradable in nature. In the first stage, river sand and a recycled HDPE as a binder were used to manufacture eco‐friendly plastic sand bricks with various sand(s):plastic(p) ratios: 60s:40p; 65s:35p; 70s:30p; 75s:25p; 80s:20p; 85s:15p. In the second stage, 1%, 5%, and 10% of Kaolin Clay was added to each ratio of sand:plastic, respectively. Three mechanical tests were conducted: compressive strength, impact, and short beam strength. First, the addition of 5% Kaolin Clay to 75s:25p ratio increased compressive strength significantly from 21.4 to 52.76 MPa. Second, the addition of 10% Kaolin Clay in the ratio of 75s:25p mixture increased the impact strength from 4.8 to 5 J. Finally, the addition of 5% Kaolin Clay in the ratio of 60s:40p mixture increased the short beam strength significantly from 1.84 to 2.27 MPa. SEM analysis showed a well‐compacted interface indicating effective bonding between the HDPE and river sand particles in the 75s:25p ratio. Hence, the results of this study present a potential for the use of recycled HDPE plastic to manufacture plastic sand bricks.Highlights Addition of Kaolin Clay improved the mechanical properties of the composite material.

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“…El ladrillo a base de arcilla ha sido generalmente preferido por los fabricantes porque es más económico, tiene una mayor resistencia al fuego y mayor vida útil que el ladrillo a base de cemento [5]. Actualmente, se consumen al año alrededor de 180 mil millones de toneladas de ladrillos de arcilla en todo el mundo [6]. Aproximadamente 340 billones de toneladas de arcilla y 5000 acres de la capa superior de tierra excavada se requieren para su fabricación; además de la erosión del suelo, la emisión de dióxido de carbono en su proceso de elaboración y la deforestación son algunos de los problemas relacionados con este proceso [6].…”

Section: Introductionunclassified

“…Actualmente, se consumen al año alrededor de 180 mil millones de toneladas de ladrillos de arcilla en todo el mundo [6]. Aproximadamente 340 billones de toneladas de arcilla y 5000 acres de la capa superior de tierra excavada se requieren para su fabricación; además de la erosión del suelo, la emisión de dióxido de carbono en su proceso de elaboración y la deforestación son algunos de los problemas relacionados con este proceso [6]. Asimismo, la elevada demanda de arcilla en la producción de ladrillos ha llevado a su sobreexplotación, lo que resulta en la reducción de este material no renovable en varios países de rápido crecimiento en todo el mundo [7].…”

Section: Introductionunclassified

Evaluación de las propiedades mecánicas de ladrillos elaborados con residuos de vidrio y plástico. Análisis de las emisiones de dióxido de carbono

et al. 2021

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El uso de desechos no biodegradables como el vidrio y el plástico en la industria de la construcción ha recibido atención significativa para un medio ambiente más limpio. Este trabajo presenta un estudio de las propiedades mecánicas de ladrillos que contienen agregados, vidrio y pellets de tereftalato de polietileno. Los ladrillos se fundieron a 240 °C durante 3 horas y se enfriaron por convección natural. Los resultados mostraron que un aumento en el contenido de vidrio y agregados genera un incremento en la densidad, que es superior en las muestras con mayor contenido de agregados. La misma tendencia se observó en la resistencia a la compresión: la muestra con mayor contenido de agregados mostró una mejora del 243 % comparada con la referencia (preparada solo con plástico). Los resultados indicaron que las emisiones de dióxido de carbono disminuyeron alrededor del 30 % en las muestras preparadas, en comparación con los ladrillos tradicionales. Se espera que el uso de residuos de plástico y vidrio en la producción de ladrillos se convierta en una ruta para su valorización.

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Manufacturing fired clay brick using fly ash and M−Sand

Cited by 21 publications

References 1 publication

The Relationship Between Bending Strength and Porosity in Ceramic Brick That Contains Vermiculite

The Relationship Between Bending Strength and Porosity in Ceramic Brick That Contains Vermiculite

The use of recycled high‐density polyethylene waste to manufacture eco‐friendly plastic sand bricks

Evaluación de las propiedades mecánicas de ladrillos elaborados con residuos de vidrio y plástico. Análisis de las emisiones de dióxido de carbono

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