Manipulating the ABCs of self-assembly via low-χ block polymer design

Abstract

Block polymer self-assembly typically translates molecular chain connectivity into mesoscale structure by exploiting incompatible blocks with large interaction parameters (χ ij ). In this article, we demonstrate that the converse approach, encoding low-χ interactions in ABC bottlebrush triblock terpolymers (χ AC ≲ 0), promotes organization into a unique mixed-domain lamellar morphology, which we designate LAM P . Transmission electron microscopy indicates that LAM P exhibits ACBC domain connectivity, in contrast to conventional three-domain lamellae (LAM 3 ) with ABCB periods. Complementary small-angle X-ray scattering experiments reveal a strongly decreasing domain spacing with increasing total molar mass. Self-consistent field theory reinforces these observations and predicts that LAM P is thermodynamically stable below a critical χ AC , above which LAM 3 emerges. Both experiments and theory expose close analogies to ABA′ triblock copolymer phase behavior, collectively suggesting that low-χ interactions between chemically similar or distinct blocks intimately influence self-assembly. These conclusions provide fresh opportunities for block polymer design with potential consequences spanning all self-assembling soft materials.block polymer | self-assembly | polymer nanostructure | domain spacing | LAM P B lock polymers are a diverse class of soft materials capable of self-assembling into complex periodic nanostructures. Synthetic command over composition, dispersity, sequence, and molecular architecture enables control over the mesoscopic order and macroscopic thermal, mechanical, rheological, and transport properties (1-4). The phase behavior of "simple" linear AB diblock copolymers is universally parameterized by the segregation strength χ AB N and relative volume fraction f, where χ AB represents the effective Flory-Huggins binary interaction parameter and N is the total volume-averaged degree of polymerization. Mixing behavior, captured through the mean-field concept of χ AB , is central to block polymer self-assembly: the competing demands of minimizing interfacial energy and maximizing configurational entropy only favor microphase separation when A-B interactions are repulsive (χ AB > 0) (5, 6). Extension to higher-order multiblock polymers introduces additional interaction parameters (χ ij ) that impact self-assembly and properties (7). For example, introducing a mutually incompatible C block (χ AC > 0, χ BC > 0) generates a host of new morphologies dictated by the chain connectivity (ABC, ACB, or BAC) and intrinsic χ ij -values (8, 9). In this rich phase space, designing multiblock polymers with a combination of miscible and immiscible blocks can also access new structures and impart useful functions (10, 11). Perhaps the best-known examples of such systems are linear ABA′ triblock copolymers (χ AB > 0, χ AA′ ≈ 0): their high-value industrial applications as thermoplastic elastomers are entirely enabled by A/A′ mixing and chain connectivity, which together create physically cross-linked materials with ex...

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