Managing the Bottleneck with PCB - Consequences of a Comprehensive Field Study

Abstract

Purpose - Increasing productivity continues to be essential for survival. With the Production Cultural Biorhythm (PCB) we enable the recognition and use of previously hidden potentials of up to 80% additional performance. Design/methodology/approach - This paper describes the results of a quantitative field study conducted in over 100 manufacturing companies. Critical metrics were recorded at short time intervals over months, then averaged to produce a standard day. Findings - Specific patterns emerged that make corporate cultural behavior visible. The field study also identified six basic patterns across companies. Working with these basic patterns, in combination with a developed visualization especially at bottlenecks, enables a phase-centered and thus simplified leadership style.