The present study investigates three types of Fe-Si-B-C-Cr
non-crystalline
magnetic powder and their effects on the magnetic properties of soft
magnetic composites. Specifically, the study examines the impact of
heat treatment temperature and particle size distribution. The results
indicate a positive correlation between the size of the magnetic powder
particles and saturation magnetization. Changes in heat treatment
temperature similarly affected the magnetic properties of the three
soft magnetic composites, with the optimal temperature for heat treatment
determined to be 460 °C. Nonlinear fitting was used to separate
the total loss, and it was found that non-crystalline soft magnetic
composites made with small-sized magnetic powder exhibited lower eddy
current loss under MHz magnetic field conditions. The relaxation phenomenon
observed in the hysteresis loop with increasing frequency under a
dynamic magnetic field explains the mechanism of power loss variation
in soft magnetic composite materials with respect to magnetic field
frequency and magnetic induction intensity. A high-performance non-crystalline
soft magnetic composite with a power consumption of 372 kW/m3 was obtained at a magnetic induction intensity of 20 mT and a frequency
of 1 MHz. Which demonstrated excellent stability under MHz magnetic
field conditions as well as excellent DC bias characteristics, with
a relative permeability above 90% under a DC bias magnetic field of
7.96 kA/m.