1This paper presents the design, fabrication, and characterization of permanent-magnet (Phi) generators for use in microscale power generation systems. The generators are three-phase, axial-flux, synchronous machines, each consisting of a multi-pole surfacewound stator and PM rotor. The microfabricated windings, with small inter-conductor gaps and variable width geometry, are the key enabler for high power density. At a rotational speed of 120,000 rpm, one such generator demonstrates 2.6 W of mechanical-to-eIectcal power conversion and, coupled to a transformer and rectifier, delivers 1.1 W of DC electrical power to a resistive load. This Watt-scale electrical power generation demonstrates the viability of scaled PM machines for practical applications.0-7803-8732-5/05/$20.00 0 2005 IEEE.