Machine reliability and preventive maintenance planning for cellular manufacturing systems

Das, Kanchan; Lashkari, R. S.; Sengupta, Sankar

doi:10.1016/j.ejor.2006.09.079

Cited by 75 publications

(44 citation statements)

References 9 publications

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“…Figure 5 shows the relationship between the maintenance duration and the unit time cost of failure when the next working period is 80 h, and it is to be noted that the unit time cost does not reduce any more when the maintenance duration reaches 28 h. The proposed maintenance policy is also compared with those of Lust et al 4 and Das et al 10 to show its applicability. As the model elements (objectives and constraints) are dissimilar, quantitative comparative analysis cannot be made.…”

Section: Case Studymentioning

confidence: 92%

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A cost‐based selective maintenance decision‐making method for machining line

Zhu

Liu

Shao

et al. 2011

Quality & Reliability Eng

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Machine line is a type of manufacturing system in which machines are connected in series or in parallel. It is significant to ensure the reliability as well as to reduce the total cost of maintenance and failure losses in the maintenance programs of such systems. Cost-based selective maintenance decision-making, which is the best method for a selected group of machines in machine line is presented under limited maintenance durations. Fault losses and maintenance costs of a single machine under different maintenance actions i.e. minimal repair, preventive maintenance and overhaul on the fault rate of the machine are calculated. An algorithm combining the heuristic rules and tabu search is proposed to solve the presented selective maintenance model. Finally, a case study on the maintenance decision-making problem of a connecting rod machining line in the automobile engine workshop is presented to illustrate the applicability of the proposed method. The end result shows that the fault losses can be further reduced by the optimization of maintenance interval and maintenance duration.

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Section: Case Studymentioning

confidence: 92%

“…As the implementation of a group of activities required only one setup, it thus reduces the cost. Das et al 10 combined the advantages of cost-based and reliability-based models of group maintenance policies and developed a mixed model suitable for cellular manufacturing systems.…”

Section: Introductionmentioning

confidence: 99%

A cost‐based selective maintenance decision‐making method for machining line

Zhu

Liu

Shao

et al. 2011

Quality & Reliability Eng

View full text Add to dashboard Cite

show abstract

“…In addition, Das et al (2007a) presented a model for improving the performance of system in cellular manufacturing in terms of machine reliability and resource utilization. They defined preventive maintenance planning for their system in order to increase the performance.…”

Section: Reliability In Cmsmentioning

confidence: 99%

Literature Review on Machine Reliability in Cellular Manufacturing System

Houshyar¹,

Leman²,

Moghadam³

et al. 2014

American Journal of Applied Sciences

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Nowadays, in the global markets companies have to produce highquality product, low cost product in order to be alived in competetive markets. Group technology helps manufacturer to raech this aim. One of the most proper applications of group technology is called Cellular Manufacturing System (CMS). CMS is able to implement in the manufacturing system for overcoming the waeakness of traditional manufacturing system such as Job shop, Flow shop. One of the main challenging issues in CMS is named machine reliability and breakdown. Although, production facilities and machines are improving and becoming more sophisticated, they are not free from deterioration due to the aging which leads to shifting from in-control to out-of-control state for the machines and also breakdown of machines in the planning horizon. This study provides a comprehensive review on literature of machine reliability in cellular manufacturing system. This study made attempts to gather all the researches which have been done on machine reliability in CMS. In fact this issue was considered by the author since, moving from in-control state to out-of-control state and also machine breakdown have effective impacts on the system; therefore, it is essential for manufacturers to consider this subject in their study for preventing the huge wastage of time and cost in the system which will be occurred as results of this phenomena.

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“…Kizil et al (2006) evaluates the effects of various dispatching rules on the operation and performance of CMSs which uses automated guided vehicles. Das et al (2007) proposes a preventive maintenance planning model for the performance improvement of CMSs in terms of machine reliability, and resource utilization. They also urge to minimize the total system costs and maximize the machine reliabilities.…”

Section: Introductionmentioning

confidence: 99%

Cellular Manufacturing Systems: Organization, Trends And Innovative Methods

Islier¹

2015

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Interchangeability is the distinguishing feature of modern manufacturing. A huge production capacity to satisfy the people is reached thanks to that concept. Yet that prospect brought up a dilemma too. Efficient but inflexible flow lines for very limited product types on one side and unproductive flexible batch production for numerous diverse parts on the other side. The remedy is thought of as Cellular Manufacturing (CM). That seemed a brilliant idea but the proliferation of CM has never reached to the expected levels. This paper discusses the probable causes of this discontent by referring both academic and practical issues and tries to give some clues to improve the achievements of further CM applications by emphasizing of the contemporary tools like computer techniques, especially emerging approaches of artificial intelligence as well as organizational and social issues.

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Machine reliability and preventive maintenance planning for cellular manufacturing systems

Cited by 75 publications

References 9 publications

A cost‐based selective maintenance decision‐making method for machining line

A cost‐based selective maintenance decision‐making method for machining line

Literature Review on Machine Reliability in Cellular Manufacturing System

Cellular Manufacturing Systems: Organization, Trends And Innovative Methods

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