“…There are six different tool types available whose technological parameters and the other input data are presented in Tables 2 and 3 Table 4, this procedure is illustrated for the volume-ll and tool-6 pair, i.e. operation (11,6). Here, one should note that we found a better solution by decreasing the tool usage since the increase in the cost of SMOP has been justified by the decrease in the overall cost.…”
Section: A Numerical Examplementioning
confidence: 85%
“…In step 4, we determine the tools for the set Je for which the tool availability constraint is violated, as follows: Table 4. Finding the minimum cost for operation (11,6). For the tool-5, there exists an excess of 2 tools, so this tool and its corresponding volume are appended in the following reservation sets and the available quantity on hand is updated: 7 = {3}, 2 = {5} and t5 = 2.…”
Section: A Numerical Examplementioning
confidence: 99%
“…The above problem can be solved by using geometric programming (GP) in a reasonable computational time [10,11]. The associated GP-Dual problem for the above formulation is given below.…”
Section: Single Machining Operation Optimisation (Smop)mentioning
“…There are six different tool types available whose technological parameters and the other input data are presented in Tables 2 and 3 Table 4, this procedure is illustrated for the volume-ll and tool-6 pair, i.e. operation (11,6). Here, one should note that we found a better solution by decreasing the tool usage since the increase in the cost of SMOP has been justified by the decrease in the overall cost.…”
Section: A Numerical Examplementioning
confidence: 85%
“…In step 4, we determine the tools for the set Je for which the tool availability constraint is violated, as follows: Table 4. Finding the minimum cost for operation (11,6). For the tool-5, there exists an excess of 2 tools, so this tool and its corresponding volume are appended in the following reservation sets and the available quantity on hand is updated: 7 = {3}, 2 = {5} and t5 = 2.…”
Section: A Numerical Examplementioning
confidence: 99%
“…The above problem can be solved by using geometric programming (GP) in a reasonable computational time [10,11]. The associated GP-Dual problem for the above formulation is given below.…”
Section: Single Machining Operation Optimisation (Smop)mentioning
“…To the best of our knowledge, maintenance-related cost parameters are not considered in the SMOP formulations in the existing literature. Gopalakrishnan and Al-Khayyal (1991) and Akturk and Avci (1996) are two examples that study the SMOP with only machining and tooling cost terms. We provide a new mathematical model for the SMOP that includes a PM cost term in the objective function and prove an optimality condition for the new problem.…”
Section: Single Machining Operation Problem (Smop)mentioning
confidence: 99%
“…Three conflicting objectives of minimizing total cost, production time and surface roughness are considered simultaneously and a heuristic approach is discussed. Gopalakrishnan and Al-Khayyal (1991) provide an analytical tool for the selection of machining conditions in the turning process to minimize total cost of machining and tooling. In these approaches, Taylor's tool life formula is used to represent the relationship between the cutting speed and tool life (Groover 2002).…”
In this study we propose an operating conditions-based preventive maintenance (PM) approach for computer numerical control (CNC) turning machines. A CNC machine wears according to how much it is used and the conditions under which it is used. Higher power or production rates result in more wear and higher failure rates. This relationship between the operating conditions and maintenance requirements is usually overlooked in the literature. On CNC turning machines we can control the machining conditions such as cutting speed and feed rate, which in turn affect the PM requirements of the CNC machine. We provide a new model to link the PM decisions to the machining conditions selection decisions, so that these two decision-making problems can be solved together by considering their impact on each other. We establish that our proposed geometric programming model captures the related cost terms along with the technological restrictions of CNC machines. The proposed preventive maintenance index function can be used to provide an intelligent CNC machine degradation assessment.
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