In this paper we concentrate on large format CCD Image Sensors of a million or more pixels. We review the state of the art of mega sensors and also highlight the present challenges and technical issues. The second part of our paper deals with our development of a 25.4 Mega pixel CCD image sensor with forward motion compensation. We describe the architecture, deal with yield issues and also give experimental results on images with forward motion compensation.
MEGA PIXEL ClCD IMAGE SENSORSCCD image sensors and electronic digital video CCD cameras are widely used in numerous applications. These include surveillance, corporate television, broadcast television, manufacturing, remote inspection, medical, military, and by research laboratories.ILT mega sensors are predominantly aimed for HDTV. As a result, the effort is toward smaller image format sizes through finer line lithography, novel vertical CCD interconnect schemes and extensive vertical integration. Significant issues which are presently addressed are reduction of smear, efficient antiblooming, low readout noise at high video output rates, and reduction in fabrication cost which translates to smaller pixel size. All of these image sensor arrays use 2: 1 interlacing to increase resolution. Sony reported a 1920 x 1036 HDTV frame interline transfer CCD based on a 5.0 mm x 5.2 mm pixel pitch [l]. The device has a dual readout shift register. NEC outlined a 1920 x 1080 interline transfer CCD based on a 5.0 mm x 5.0 mm pixel pitch [2]. The device has dual outputs each operating at 37 MHz. Separate p-wells are used in the vertical and horizontal CCD to simultaneously maximize the full well charge and output register transfer efficiency. A 1920 x 1036 frame interline transfer CCD based on a 5.0 mm x 5.2 mm pixel pitch that offers either interlaced or progressive scanned operation for HDTV applications was reported by Matsushita[3]. Toshiba reported a frame interline transfer CCD based on a 5.0 mm x 5.2 mm pixel pitch with an overlaid amorphous silicon photoconversion layer yielding large dynamic range and -140 dB smear [4]. Image lag may still be a problem with this approach. Eastman Kodak reported a 1920 x 1080 interlaced interline transfer device with a pixel pitch of 7.3 mm x 7.3 mm intended for HDTV applications with a special vertical electrode strapping in order to reduce RC delays [5]. Philips has a 1920 x 1152 interlaced frame transfer image sensor array with vertical antiblooming and 7.25 mm x 13.6 mm pixels intended for HDTV applications [6]. This device has dual outputs capable of 36 MHz each. Thomson CSF reported a 1260 x 1152 interlaced (576 vertical CCD stages) frame transfer device based on 11 mm x 13.6 mm pitch with lateral antiblooming and exposure control.Frame type architectures are also widely used and manufactured. These devices are typically used in nonconsumer based applications and, more commonly, for low speed scientific applications. In these cases specifications such as dark current, fill factor, full well capacity, dynamic range, sensitivit...