A series of metal/insulator composite capacitors with embedded metal particles in an insulator layer has attracted attention because of their high effective dielectric constant. We tried to improve dielectric breakdown strength of these metal/insulator composite capacitors by covering individual metal particles with insulator ceramics nanolayers. Micrometer-sized Ti metal particles were homogeneously covered by BaTiO 3 (BT) nanolayers with different thicknesses by the hydrothermal method, and these Ti (core)-BT (shell) particles were used for the fabrication of Ti/BT composites. The dielectric constant of the resultant Ti/BT composite capacitors with a Ti metal content of approximately 22 vol% is ranged around 800-1000, and the dielectric breakdown strength (E b ) is slightly enhanced by using the Ti-BT core-shell particles as compared to the Ti/BT composite prepared by using uncoated Ti metal particles. However, the E b of the Ti/BT composites is independent of the BT shell-layer thickness of the core-shell particles. It can be considered that the BT shell layers are helpful for an enhancement in homogeneity of the metal-particle distribution, but cannot suppress the current leakage at high voltage due possibly to their low-crystallinity and/or porous structure.Key words: composite capacitors, core-shell particles, hydrothermal method, low-temperature process, dielectric properties
INTRODUCTIONA ceramic capacitor is one of the promising candidates for high-performance energy storage devices because of a high charge and discharge rate. However, an energy density of ceramic capacitors is insufficient for energy storage applications. On the other hand, a series of conductor/insulator ceramic composite capacitors such as metal/insulator ceramic composite capacitors exhibit an extremely high effective dielectric constant. There are many reports for the dielectric properties of the metal/insulator composite capacitors, and the effective dielectric constant over 10 4 was obtained [1][2][3][4]. In general, these metal/insulator ceramic composite capacitors are fabricated by sintering a mixture of metal powders and insulator ceramic powders at a high temperature, and thus most kinds of metals are not available except for novel metals. Moreover, for the case of using low-melting-point metals, an unexpected drastic change of microstructures of metal/insulator composite materials is possible to be caused by grain growth, melting, or evaporation of metals and to lead to deteriorate electrical properties of the composites [5][6][7]. Thus, low-temperature fabrication processes of such composite materials are required.We have previously reported the low-temperature fabrication of the Ti/BaTiO3 (BT) composite materials with embedded Ti metal particles in the BT layer by the hydrothermal method [8,9]. The effective dielectric constant of the Ti/BT composite capacitors increases with the Ti metal content up to around 8000, and such dielectric constant behavior can be explained by the percolation theory [10,11]. On the other hand,...