Polycrystalline diamond films have unique properties for applications in advanced electronic devices. Undoped and doped polycrystalline diamond films are deposited on p type Si (100) and n type SiC (6H) substrates at the low surface deposition temperatures of 370 0 -530 0 C using a microwave plasma enhanced chemical vapor deposition (MPECVD) system in which the surface temperatures during deposition is monitored and controlled. The structure and microstructure of these films are characterized by X-ray diffraction, scanning electron microscopy, and Raman spectroscopy, and related to measured thermal and electrical properties. The room temperature in-plane thermal conductivity of the low surface temperature deposited thin films and electrical properties of the undoped and B-and N-doped films are measured over a temperature range of 25-550°C.Introduction Polycrystalline diamond (PCD) films have unique properties for applications in Si-, SiC-, and GaN-based electronics because of its wide bandgap, high thermal conductivity, and large carrier mobility [1,2]. In particular, diamond has the highest thermal conductivity of any materials and has wide bandgap, which make it quite attractive for applications in electronics for heat conduction or removal from active areas so that the circuits can be operated at higher power and higher efficiencies, and for potential applications in fabricating ICs that can be used at very high temperatures. However, one of the limitations has been on how to fabricate diamond thin films at low temperatures of < 400-500°C and characterize properties of the films for some of these applications. The primary objective of this research has been to develop lowtemperature processing techniques for the synthesis of undoped and doped high quality and nanostructured PCD films with good flatness and surface roughness suitable for applications in electronic devices.
ExperimentalThe PCD growth was done by a modification of the microwave plasma enhanced chemical vapor deposition (MPECVD) method on Si (100) and SiC substrates using methane in a hydrogen or argon plasma environment. Our approach allowed better control of the deposition parameters and nanostructure during PCD growth. The influence of various process parameters such as plasma gas composition, substrate temperature, pressure, and microwave power on the composition, crystal quality, and properties of the PCD films were studied. Raman Spectroscopy, SEM, and X-Ray Diffraction techniques characterized the films. Thermal conductivity of the films was measured for possible applications as heat spreader in electronics. In addition, electrical properties of the undoped and doped films were measured between 25-550°C using a MSM structure for potential applications in hightemperature electronics. These results on processing, electrical properties, and thermal conductivity will be presented.
Results and Discussion978-1-4244-1728-5/07/$25.00 ©2007 IEEE