2017
DOI: 10.1117/1.jmm.16.3.034501
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Low-power, low-pressure reactive-ion etching process for silicon etching with vertical and smooth walls for mechanobiology application

Abstract: Abstract. We report our findings in developing a low-power etching recipe using a newly acquired reactive-ion etching (RIE) tool (RIE-10NR, Samco, Japan), with the aim of achieving smooth and vertical sidewalls in micropatterned silicon substrate. We used a combination of CF 4 , SF 6 , and O 2 gases, which at low power (30 W) and low pressure (2 Pa) allowed for vertical silicon etching (aspect ratio ∼2). We used photoresist and silicon oxide as the etching masks. As it is a continuous etching process, scallopi… Show more

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Cited by 14 publications
(13 citation statements)
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“…The pattern was then produced with direct writing in a DWL-66fs Heidelberg laser writer equipped with a diode-laser-emitting light at 375 nm wavelength. After development for 1 min in AZ400 K diluted 1 : 4 in DI water, the patterned resist mask was then used to etch the silicon oxide layer in a Samco 10NR RIE tool using CF 4 /O 2 etching chemistry (40/4 sccm, respectively), 15 Pa, 150 W applied through an RF generator at 13.56 MHz, as described in Ashraf et al [91]. After stripping the resist, 10 min of anisotropic etching in 5 M KOH at 808C produced the triangular trenches with the designed sizes.…”
Section: (G) Microfabrication Of Triangular Ridgesmentioning
confidence: 99%
“…The pattern was then produced with direct writing in a DWL-66fs Heidelberg laser writer equipped with a diode-laser-emitting light at 375 nm wavelength. After development for 1 min in AZ400 K diluted 1 : 4 in DI water, the patterned resist mask was then used to etch the silicon oxide layer in a Samco 10NR RIE tool using CF 4 /O 2 etching chemistry (40/4 sccm, respectively), 15 Pa, 150 W applied through an RF generator at 13.56 MHz, as described in Ashraf et al [91]. After stripping the resist, 10 min of anisotropic etching in 5 M KOH at 808C produced the triangular trenches with the designed sizes.…”
Section: (G) Microfabrication Of Triangular Ridgesmentioning
confidence: 99%
“…As was shown in Refs. [ 28 , 29 ], the latter provides weaker surface damage due to lower ion flux as well as exhibits more anisotropic etching because of reduced neutral/charged ratio.…”
Section: Introductionmentioning
confidence: 99%
“…Starting with dipping the substrate in the Piranha solution [a mixture of H 2 SO 4 : H 2 O 2 (3:1)] for 10 min, so residual organics were removed from the sample surface, followed by rinsing in the deionized water, followed by a blowdry using compressed N 2 gun. Then to further smoothen out the substrate surface, CHF 3 + O 2 plasma cleaning (Turner and Chi, 2003;Ashraf et al, 2017) was performed in a Reactive Ion Etching (RIE) chamber for 2 min. Finally, the substrate was cleaned with acetone in the ultrasonic bath for 10 min to remove any particle/contamination from the previous plasma cleaning step.…”
Section: Tunneling Selector Designmentioning
confidence: 99%