Performance analyses of suspension seats subject to high magnitude excitations require particular modeling considerations associated with impacts against the motion limiting elastic buffers, possible loss of contact between the seat and the occupant, and component characterization over a wide range of inputs. In this study, three different suspension seats are considered to formulate a generalized model that would be applicable under low to high magnitude excitations. The static and dynamic characteristics are evaluated in the laboratory under a wide range of excitations and seat preloads. General model structures are proposed to characterize the components of the selected suspension seats as functions of the preload and nature of excitation. A general model for the suspension seats is formulated upon integration of the component models and consideration of the potential body-hop motions. The validity of the proposed model is examined under a number of excitations representing continuous random vibration environment of different vehicles, such as urban buses and class-1 construction machinery (EM1), and transient sprung mass oscillations in the vicinity of the suspension seat natural frequency. The validity of the model is further examined for all three seats subject to amplified excitations of the urban buses and the construction machinery. The results of the study suggest that the proposed model can be effectively applied to assess the suspension performance under high magnitude excitations that induce repetitive impacts with motion limiting buffers. The influences of various design parameters on the shock and vibration isolation performance of the selected suspension seats are presented in the second part of this work.
INTRODUCTIONThe vibration transmission performance of low natural frequency suspension seats, widely employed in off-road and heavy road vehicles varies with the frequency and the magnitude of the vibration excitation (Wu, 1998). Under relatively high levels of continuous vibration that cause the suspension movement within its permissible travel without contacting the motion limiting stops (buffers), the suspension seat may yield either attenuation or amplification of vibration depending upon the nature (frequency and magnitude) of vibration. Current laboratory seat performance assessment methods focus on this particular aspect of seat suspension performance (ISO 10326-1,1992; ISO 7096,2000; ISO 5007,1990).Further increase in the excitation magnitude may cause the suspension to exceed its permissible travel and result in recurring impacts against the buffers. The performance assessment of suspension seats in this category, whether conducted via experimental or analytical means, poses many challenges. A laboratory test procedure