The lack of a low cost, high volume method to produce carbon nanotubes has greatly limited
their commercialization. Carbon nanofibers have a similar structure and properties as nanotubes
and are a commercially viable alternative to them. In recent years many of the difficulties of
commercial nanofiber production have been overcome through innovations in their manufacturing
process. It is now possible to produce carbon nanofibers of different grades, such as thinner and
thicker walled ones, and low heat treated and high heat treated ones. Most significantly,
commercial quantities can now be produced of carbon nanofibers that have been surface
functionalized with carboxylic acid groups, making them suitable for further functionalization and
new classes of applications, such as biomedical sensors and drug delivery.
Despite their cost advantages and availability more widespread use of carbon nanofibers has
been hampered by uncertainties in their molecular structure and a lack of physical property
measurements. However, recent theoretical and experimental studies have addressed these
deficiencies showing that these fibers have a cone-helix structure under the usual manufacturing
conditions. Additionally, small amounts of a segmented carbon nanotube structure, commonly
called a bamboo structure, are also present. When the conical nanofibers were heat treated they
were found to transform to a stacked cone structure. Advances in surface functionalization have
allowed a variety of groups to be incorporated on them, significantly enhancing their properties and
potential applications. Finally, the recent development of a new method to measure the elastic
properties and morphology of single nanofibers has clearly demonstrated the high strength of these
fibers. These nanofibers now represent a well understood and well characterized graphitic carbon
nanomaterial that can be manufactured at low cost in large quantities, and have the potential to
bring widespread use of nanotechnology to a variety of fields.