Fuel
cells are, to date, on the verge of large-scale commercialization.
Still, long-term stability is of concern, especially in the automotive
field, mainly because of the cathodic catalyst support. In fact, carbonaceous
materials, the state of the art to date, suffer from severe corrosion
phenomena during discontinuous operation. In the effort to replace
carbon as Pt support and develop a nanoengineered architecture for
the fuel cell electrodes, we report here the concept of a hierarchical
TiN nanostructured thin film (HTNTF) electrode, in which Pt is deposited
on an array of quasi-1D TiN nanostructures with good conductivity,
high roughness factor, tunable porosity, and outstanding chemical
stability. The HTNTF is grown by self-assembly from the gas phase
by means of a one-step, template-free, room-temperature process, namely,
pulsed laser–scattered ballistic deposition, PL–SBD.
The activity of the nanostructured thin film electrode is assessed
toward the oxygen reduction reaction and its stability evaluated according
to DOE accelerated stress test (AST) standard protocols, revealing
an electrochemical surface area (ECSA) loss as low as 7% with respect
to the 40% goal. Moreover, a proof-of-concept cell has been realized
to demonstrate the applicability of our supports to the device scale.
Despite the fact that further optimization is needed to achieve high
performances, this new class of electrodes has clear potential in
terms of stability with respect to the state of the art, overcoming
carbon corrosion by simply removing it from direct contact with the
Pt electrocatalyst.