Metal alloys with atomic scale ordering
(ordered intermetallics)
have emerged as a new class of high performance materials for mediating
electrochemical reactions. However, ordered intermetallic nanostructures
often require long synthesis times and/or high temperature annealing
to form because a high-activation energy barrier for interdiffusion
must be overcome for the constituent metals to equilibrate into ordered
structures. Here we report the direct synthesis of metastable ordered
intermetallic Pd31Bi12 at room-temperature in
minutes via electrochemical deposition. Pd31Bi12 is highly active for the reduction of O2 to H2O, delivering specific activities over 35× higher than those
of commercial Pt and Pd nanocatalysts, placing it as the most active
Pd-based catalyst, to the best of our knowledge, reported under similar
testing conditions. Stability tests demonstrate minimal loss of activity
after 10,000 cycles, and a retention of intermetallic crystallinity.
This study demonstrates a new method of preparing ordered intermetallics
with extraordinary catalytic activity at room temperature, providing
a new direction in catalyst discovery and synthesis.