Limestone slurries are extensively used for neutralization of mining and chemical process effluents and for scrubbing of SOz from stack gases, because of the availability and low cost of limestone. There are, however, several drawbacks to the use of limestone in neutralizing and scrubbing processes, notably its low solubility and sluggish reactivity, as well as the disposal of large amounts of sludge produced. Factors such as the type of rock, particle size, pH, temperature, and effluent composition affect the solubility and reactivity of the limestone particles. Kinetic studies on the rate of dissolution usually assume that mass transfer with chemical reaction takes place in the diffusional regime, as the reactions involved are fast [l-51. In this work, data are reported for the rate of dissolution of limestone in sulfuric acid at pH = 7 as a function of particle size, temperature, and presence of common ions. A simple model for the dissolution process is proposed which allows a good fit of the experimental data and evaluation of the mass transfer coefficients.
ExperimentalLimestone dissolution in sulfuric acid was studied in a pyrex glass jacketed stirred tank. The impeller was of the vaned disc type with a diameter of 2 D/5 ( D = 10 cm, tank diameter) which had 6 blades with a height of D/IO. Four baffles with a width of D/8 were inserted. The limestone was supplied by Tudela Veguin (Oviedo, Spain); its purity was of the order of 98% in CaC03 and contained 0.2% S O z . Samples were sieved for 15 min and fractions of 325-400, 170-200, 60-70, 35-40, and 16-18 mesh were collected. From the size distribution data (a Sartorius 4600 sedimentation balance was used for particles smaller than 170 mesh) average surface areas of 4000; 2100; 245; 180, and 80 cm2/g respectively were obtained. The former fractions were also collected after 2 h sieving, and some samples t , s Fig. 1. limestone (25"C, 15 min sieving, 640 min-').Effect of the particle diameter on the rate of dissolution of * M . Diaz, L. Fonseca, and Prof. J. Coca (to whom correspondence should be addressed), Department of Chemical Engineering, University of Oviedo, 33007 Oviedo, Spain.were washed with hexane after sieving in order to remove fines stuck to the particles. Every experiment was started by placing 800 cm3 of distilled water in the tank and adjusting its p H to 7 by addition of NaOH. Once a constant temperature was reached, 8 g of limestone of a certain particle size was added to the tank, except in the case of the two smallest sizes, where 2 g was added. The rate of limestone dissolution was measured by constantly maintaining the pH value of 7 by adding 0.05N H2S04 and recording the amount added as a function of time. The tank was sealed in each experimental run and nitrogen was passed through the space above the reacting mixture at a rate of 40 Vh (in some experiments air was passed instead of nitrogen for comparison) Effect of the temperature on the rate of dissolution of lime-
ResultsThe effect of particle size on the rate of dissolution is sh...