ABSTRACT:The process of morphology formation in a binary blend of poly("-caprolactone) homopolymer (PCL) and poly("-caprolactone)-block-polybutadiene copolymer (PCL-b-PB) has been investigated by synchrotron smallangle X-ray scattering (SR-SAXS). This blend shows an UCST-type phase separation and the crystallization of PCL chains (i.e., PCL and PCL blocks in PCL-b-PB) at a same temperature range, so that these two factors may work simultaneously to yield a complicated morphology formation. When the weight fraction of PCL ( PCL ) is small ( PCL < 0:2) or large ( PCL > 0:8), the blend can directly be quenched into crystallization temperatures without passing through the UCST region. Time-resolved SAXS curves in this case show that overall morphology formation is driven by the crystallization of PCL chains, where a crystallized PCL region always coexists with a crystallized PCL-b-PB region and the volume ratio of two regions is constant throughout. [DOI 10.1295/polymj.37.464] KEY WORDS Morphology Formation / Crystallization / Phase Separation / Crystallineamorphous Diblock Copolymer / Small-Angle X-Ray Scattering / Synchrotron Radiation / Morphology formation in polymer blends is controlled by many factors such as liquid-liquid phase separation between components, crystallization of constituent polymers, and microphase separation of block copolymers.1,2 This morphology formation has widely been investigated when only one factor works to yield a final morphology in the blend. When two or more factors work simultaneously in the morphology formation, however, the mechanism becomes extremely complicated. If we consider a binary blend consisting of amorphous block copolymers and homopolymers, for example, liquid-liquid phase separation and microphase separation may act simultaneously, where the phase diagram is also complicated depending on the combination of macro-(or liquid-liquid) and micro-phase separation regions.3,4 Some experimental results have been reported so far to clarify the mechanism of such morphology formation.
3-8When we suppose a binary blend consisting of crystalline and amorphous homopolymers, the morphology formation is driven by a cooperative effect of liquid-liquid phase separation and crystallization, and eventually we have another kind of complicated morphology formation. That is, the domain morphology caused by the phase separation has to coexist with the lamellar morphology (i.e., an alternating structure composed of thin lamellar crystals and amorphous layers) and also spherulite structure owing to the crystallization of constituent homopolymers. There are some experimental studies on the bahavior of such morphology formation 9-11 and resulting morphology [12][13][14][15][16] in binary blends of crystalline and amorphous homopolymers.We have previously investigated the process of morphology formation in a binary blend of poly("-caprolactone) homopolymer (PCL) and polystyrene oligomer (PSO) by using synchrotron small-angle Xray scattering (SR-SAXS), 9 where this blend had an UCST-type phase ...