The electrochemical behavior of NO sensors composed of a partially-stabilized Y 2 O 3 -ZrO 2 (PSZ) porous electrolyte with 0, 2, 3.8, 5 and 10 wt% Al 2 O 3 additions was investigated using the impedancemetric technique. The addition of Al 2 O 3 modified ionic transport within the electrolyte, and caused the electrode/electrolyte interfacial resistance to increase. NO sensors with a PSZ electrolyte containing 2 wt% Al 2 O 3 demonstrated greater sensitivity to NO under dry and humidified gas conditions, in comparison to the other composite PSZ-Al 2 O 3 based sensors. The 2 wt% Al 2 O 3 addition provided enhance grain boundary conductivity within the PSZ electrolyte, and possibly limited oxygen reactions along the triple phase boundary; thereby, enabling NO reactions to proceed more readily. Impedance spectroscopy measurements of the various PSZ-Al 2 O 3 based NO sensors were collected for different operating conditions in order to interpret the behavior of: 1) the electrical response, 2) interfacial NO reactions, and 3) the NO sensing response due to the addition of Al 2 Porous electrolyte based NO x sensors are under consideration for impedancemetric [1][2][3][4][5][6] and potentiometric 7-9 exhaust gas sensing applications. Enhanced NO x sensitivity has been observed at such sensors, which typically incorporate electrodes with a dense microstructure. The porous electrolyte supports gas diffusion, while the dense electrodes limit heterogeneous catalysis reactions that interfere with accurately sensing NO and NO 2 . These studies have largely concentrated on porous electrolytes composed of fully-stabilized yttria-doped zirconia (YSZ), due to the high ionic conductivity of the material that is known to promote NO x sensitivity. However, the porous YSZ microstructure and brittle nature of the ceramic limits sensor durability. Partially-stabilized yttria-doped zirconia (PSZ) has superior mechanical properties, in comparison to YSZ as the fracture toughness and impact resistance is greater.10 PSZ has been considered as an alternative electrolyte in thin-film solid oxide fuel cells, as well as a composite anode component. 11,12 Although the mechanical properties of PSZ are beneficial, they are also accompanied by reduced ionic conductivity, with respect to YSZ.
13Adding small amounts of Al 2 O 3 to yttria-stabilized zirconia can enhance ionic conductivity along the grain boundaries.14 The reason being, Al 2 O 3 is able to prevent impurities, such as SiO 2 from blocking grain boundary transport pathways. Al 2 O 3 additions can also contribute to the mechanical strength of the electrolyte, 15 increase crystallographic phase stability, 16 and limit hydrothermal aging. 14 Numerous studies reported a decrease in ionic conductivity when the Al 2 O 3 addition to the electrolyte was greater than 2 wt%, since Al 2 O 3 is an electrical insulator. 14,15,17 The mechanical and electrical properties of PSZ-Al 2 O 3 composites are attractive for porous electrolyte based NO x sensors, yet little is known about the role of Al 2 O 3 fo...