Alkyl levulinates such as n-butyl levulinate
(BL)
can play an important role in the fuel sector. Classically, BL is
produced from the esterification of levulinic acid, but the butanolysis
(or alcoholysis) of sugars requires less stages. The industrialization
of this process requires the development of process flow diagrams
and thus the knowledge of reaction kinetics and thermodynamics. To
the best of our knowledge, there are no kinetic models for the production
of BL from sugar butanolysis over heterogeneous catalysts. The kinetics
of sugar monomer butanolysis is complex over heterogeneous catalysts
due to several side reactions, for example, esterification and humin
productions. Hence, developing a kinetic model strategy is vital by
primarily focusing on the butanolysis of 5-HMF over Amberlite IR-120.
The butanolysis of 5-(hydroxymethyl)furfural (5-HMF) is the crucial
step for the production of BL. The effects of temperature, catalyst,
and 5-HMF loadings and catalyst deactivation on the kinetics of the
different species were investigated. Then, different kinetic models
were developed and tested by cross-validation. Special attention was
given to vary widely the reaction temperature, catalyst, and 5-HMF
loadings. To increase the accuracy of the estimation stage, independent
experiments of levulinic and formic acid esterification, side products
of 5-HMF dehydration, were included. It was found that the developed
model with more reaction steps and by considering the reaction of
humin production from 5-HMF as first order was the most reliable model.