Using ternary blends of polystyrene (PS), poly(methyl methacrylate) (PMMA), and Janus particles (JPs) with symmetric PS and PMMA hemispheres, we demonstrate the stabilization of dispersed and bicontinuous phase-separated morphologies by the interfacial adsorption of Janus particles during demixing upon solvent removal. The resulting blend morphology could be varied by changing the blend composition and JP loading. Increasing particle loading decreased the size of phase-separated domains, while altering the mixing ratio of the PS/PMMA homopolymers produced morphologies ranging from PMMA droplets in a PS matrix to PS droplets in a PMMA matrix. Notably, bicontinuous morphologies were obtained at intermediate blend compositions, marking the first report of highly continuous domains obtained through demixing in a polymer blend compatibilized by Janus particles. The JPs were found to assemble in a densely packed monolayer at the interface, allowing for the stabilization of bicontinuous morphologies in films above the glass transition temperature by inhibiting coarsening and coalescence of the phase-separated domains. The rate of solvent evaporation from the drop-cast films and the molecular weights of the homopolymers were found to greatly affect blend morphology.
■ INTRODUCTIONBlending immiscible polymers to produce materials that combine properties of the individual components is an appealing strategy to generate high-performance materials. If the polymer blends can be produced with bicontinuous morphologies, systems with useful transport properties 1,2 are enabled, and routes to mechanically reinforced soft, functional materials become possible. 3 Because of the inherent immiscibility of most polymer pairs, however, surface-active agents are often necessary to prevent macroscopic phase separation. These surfactants decrease interfacial tension and inhibit coalescence of domains by suppressing capillary bridge formation and providing steric stabilization, 4−6 thereby allowing control over the size scale and structure of the phase-separated morphology.Surfactants such as block copolymers (BCPs) and colloidal particles with homogeneous surface chemistry have received extensive attention as compatibilizers in polymer blends. Block copolymer compatibilizers are effective at hindering coarsening in blends with both dispersed and bicontinuous morphologies 7−10 and have also been used to create thermodynamically stable bicontinuous polymeric microemulsions. 11,12 The overall performance of a BCP compatibilizer involves striking a balance between its diffusion rate (i.e., its ability to reach the interface over the relevant time scale for coalescence of domains), tendency to form micelles, and ability to provide effective steric stabilization. Reactive compatibilization, wherein block copolymers are formed in situ at the interface via reaction of end groups, solves the problem of BCP micellization but adds complexity with respect to synthesis and processing. 13,14 Colloidal particles with homogeneous surface chemistry have a...