The resistance to sintering of Ni/Al 2 O 3 catalysts with different additives for methanation reaction was modeled and predicted by data mining. In the screening, the resistance to sintering of Na, Ca, Ce, Mg, La, Cu, Zn, Zr, In, Mo, and Ti promoted Ni/Al 2 O 3 catalyst were measured in terms of the increased rate of the size of the metallic nickel particles. The resistance to sintering of catalysts, described by the increased rate of Ni particle size as well as basic physicochemical properties of the 11 selected elements, was adopted for optimization model construction by data mining. Through regression model prediction and experimental verification, Cs was found to be an additive, and promotes the resistance to sintering mostly for Ni/Al 2 O 3 catalysts. This result provides further evidence that data mining techniques can be employed as a highly efficient tool for the discovery of new catalysts in comparison with the traditional experimental method.Catalysts 2019, 9, 493 2 of 15 resistance on the surface, strongly affects the catalytic performance, which increases activity and stability for methanation [24,25]. However, methanation, as a key step of SNG production, is a highly exothermic reaction. For each 1% CO and each 1% CO 2 , the representative methanation gas component temperature rise in ammonia plants is 74 and 60 • C, separately [26]. In the high-temperature reaction environment, the Ni-based methanation catalyst is prone to sintering, resulting in the accelerated migration and aggregation of the nickel microcrystalline particles, and the decrease of the nickel dispersion and the effective specific surface area [27,28]. Al 2 O 3 support also suffers the disadvantage of poor thermal stability. Thus, the catalytic activity is reduced. Therefore, solving the catalyst sintering problem is the biggest challenge for the methanation process.Many efforts have been devoted to further increasing the performance of resistance to sintering of Ni/Al 2 O 3 catalyst. The sintering rate of the catalyst is related to the size and distribution of the nickel crystallites, the structure, morphology and transition state of the support [26]. Adding additives is one of the most effective means to improve the anti-sintering performance of the catalyst. For example, adding ZrO 2 can sequester NiO and γ-Al 2 O 3 and weaken their interactions, which play the role of limiting the aggregation of γ-Al 2 O 3 [17]. The addition of Rh and Ru was reported to improve the heat stability of nickel loading on alumina [29,30]. Adding La 2 O 3 [1], MgO [31] can form LaAlO 3 and MgAl 2 O 4 surface layers and prevent their activity component Ni 2+ diffused into the Al 2 O 3 bulk phase to form NiAl 2 O 4 , slowing down the catalyst sintering rate. CeO 2 was added to inhibit the migration of Ni atoms on the surface of Al 2 O 3 and improve the dispersion of nickel particles owing to the strong metal-support interaction (SMSI) [32]. Recently, Ma et al [33] and Bao and coworkers [34] reported that encapsulating Ni particles with graphene or hexago...