EUVL lithography using high resolution step and scan systems operating at 13.5nm is being inserted in leading edge production lines for memory and logic devices. These tools use mirror optics and either laser produced plasma (LPP) or discharge produced plasma (DPP) sources along with reflective reduction masks to image circuit features. These tools show their capability to meet the challenging device requirements for imaging and overlay. Next generation scanners with resolution and overlay capability to produce 1X nm (10 nm class) memory and logic devices are in preparation. Challenges remain for EUVL, the principal of which are increasing source power enabling high productivity, building a volume mask business encouraging rapid learning cycles, and improving resist performance so it is capable of sub 20nm resolution.
ROADMAPSPerformance improvements and density increases continue in memory and logic devices driven by the lithographic shrink. Moore's Law can be expected to extend to 2018 at least. In Table 1 the general device roadmap for logic, DRAM, and flash memories is shown. This information is based on projections by device engineers at IMEC and ASML, and does not represent any specific company's roadmap. One can refer to excellent invited papers published at IEDM and the VLSI Symposium in recent years to get an in-depth view of likely developments in electron devices for the rest of this decade. (1,2,3) Briefly, in logic, the planar CMOS transistor will be replaced by the finFET (4) or one of its variants such as the trigate transistor (5) in order to improve device leakage and drive current at smaller feature sizes. In DRAM, the storage capacitor becomes more difficult to scale and DRAM may be replaced by other devices such as the STT MRAM (6) or the Phase Change RAM (PCRAM, 7). In flash, the floating gate device faces scaling challenges in the diminishing number of electrons that constitute a bit and cell-to-cell interference. Possible replacement devices include the BiCS-type charge trap 3D stacked memory (8) and the 3D cross-point ReRAM (9). Further cost reduction in nonvolatile memories may be achieved by 3D stacking of layers such as the crosspoint concept. Further integration of different device types using through-silicon-via (TSV) technology may come to pass (10).Lithographic shrink remains the key driver of cost reduction in almost all scenarios. Figure 1 shows the average shrink rate for each major device type as reported to ASML by its customers projected to the end of the decade. Flash memory due to its simple periodic patterns allowing full utilization of low k1 imaging and double patterning (11) has shrunk faster than other types. With more complex imaging problems, DRAM and logic have approximately the same shrink rate, with logic offset by about 18 months from DRAM. Also shown is the rate of introduction of new lithographic resolution by ASML in dry ArF, immersion ArF, and now EUV scanners to support the fabrication of these devices. 193nm immersion and multiple patterning can support 2X n...