Cellulose nanofibrils (CNFs) are a promising reinforcement
for
biodegradable composite matrices such as poly(lactic acid) (PLA),
but they require commercially scalable drying methods that preserve
their fibrillar morphology along with improved interfacial interactions
with polymer matrices. In this work, a water-based grafting-through
polymerization scheme to modify CNFs improved spray drying behavior
and reinforcement capacity in PLA composites. All polymer modifications
yielded CNFs with a more fibrillar morphology after spray drying,
increasing specific surface area by up to 490% compared to unmodified
CNFs, values similar to conventional freeze drying. Polymer-grafted
CNFs in PLA composites improved the tensile strength by 16% at 20
wt % loading and stiffness by 22% at a 10 wt % loading with two different
graft-polymer chemistries compared to unmodified CNF composites. Surface
energy heterogeneity measurements of the reinforcements and PLA matrix
were employed to understand the improvements in composite properties.
Polymer modifications lowered the total surface energy of the CNFs,
and calculated ratios of work of adhesion to work of cohesion suggested
improved interfacial compatibility for four of the modified CNFs with
PLA. Rheological oscillatory shear studies of the composites correlated
solid-like melt behavior, as demonstrated by storage moduli dominance,
with higher tensile strength. Thermal analysis of the composites revealed
that excessive plasticization by the poly(oligoethylene glycol methyl
ether methacrylate)-grafted sample potentially offset mechanical property
improvements imparted by the more fibrillar morphology. This work
provides an opportunity for large-scale manufacturing of CNF/PLA composites
via an entirely aqueous modification scheme and industrially relevant
spray drying process.