Numerous ion-selective
and reference electrodes have been developed
over the years. Following the need for point-of-care and wearable
sensors, designs have transitioned recently from bulky devices with
an aqueous inner filling solution to planarizable solid-contact electrodes.
However, unless the polymeric sensing and reference membranes are
held in place mechanically, delamination of these membranes from the
underlying solid to which they adhere physically limits sensor lifetime.
Even minor external mechanical stress or thermal expansion can result
in membrane delamination and, thereby, device failure. To address
this problem, we designed a sensing platform based on poly(ethylene
terephthalate) substrates to which polyacrylate-based sensing and
polymethacrylate-based reference membranes are attached covalently.
Ion-selective membranes with covalently attached or freely dissolved
ionophore- and ionic-liquid-doped reference membranes can be directly
photopolymerized onto surface-functionalized poly(ethylene terephthalate),
resulting in the formation of covalent bonds between the underlying
substrate and the attached membranes. H+- and K+-selective electrodes thus prepared exhibit highly selective responses
with the theoretically expected (Nernstian) response slope, and reference
electrodes provide sample-independent reference potentials over a
wide range of electrolyte concentrations. Even repeated mechanical
stress does not result in the delamination of the sensing and reference
membranes, leading to electrodes with much improved long-term performance.
As demonstrated for poly(ethylene-co-cyclohexane-1,4-dimethanol
terephthalate) (PETG), this approach may be expanded to a wide range
of other polyester, polyamide, and polyurethane platform materials.
Covalent attachment of sensing and reference membranes to an inert
plastic platform material is a very promising approach to a problem
that has plagued the field of ion-selective electrodes and field effect
transistors for over 30 years.