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The hydration heat of a four-component binder consisting of Portland cement (CEM I 42.5 R), blast-furnace slag (BFS), metakaolin (MK), and silica fume (SF) was investigated using a conduction calorimeter and thermal analytical method to optimize the material composition of self-compacting mortar (SCM). Then, the influence of material composition with different substitution levels (0, 25, 30, and 35% labelled as SCM100, SCM75, SCM70, and SCM65) on physical and mechanical properties of the mortars with two volumetric binder sand ratios of 1:1 and 1:2 (cement: sand) was evaluated. Furthermore, two mortar compositions comprising SCM75 and sand at 1:1 and 1:2 ratios were used to prepare fibre-reinforced self-compacting mortars in five combinations (0, 0.25, 0.5, 0.75, and 1%) of two fibres (polypropylene-PPF and basalt-BF) at a constant content of 1.00 vol%. The properties of the prepared samples were investigated with respect to the characteristics of self-compactibility and mechanical properties of fresh and hardened states, respectively. The rheology characteristics expressed by slump flow, V-funnel, and T20 were found following the EFNARC guidance. The partial replacement of cement by supplementary cementitious materials has enhanced the performances (compressive and flexural strengths, dynamic modulus of elasticity) of self-compacting mortars from the 7th day through pozzolanic activity. Furthermore, adding fibres has enhanced the DME and microstructure of the self-compacting mortars.
The hydration heat of a four-component binder consisting of Portland cement (CEM I 42.5 R), blast-furnace slag (BFS), metakaolin (MK), and silica fume (SF) was investigated using a conduction calorimeter and thermal analytical method to optimize the material composition of self-compacting mortar (SCM). Then, the influence of material composition with different substitution levels (0, 25, 30, and 35% labelled as SCM100, SCM75, SCM70, and SCM65) on physical and mechanical properties of the mortars with two volumetric binder sand ratios of 1:1 and 1:2 (cement: sand) was evaluated. Furthermore, two mortar compositions comprising SCM75 and sand at 1:1 and 1:2 ratios were used to prepare fibre-reinforced self-compacting mortars in five combinations (0, 0.25, 0.5, 0.75, and 1%) of two fibres (polypropylene-PPF and basalt-BF) at a constant content of 1.00 vol%. The properties of the prepared samples were investigated with respect to the characteristics of self-compactibility and mechanical properties of fresh and hardened states, respectively. The rheology characteristics expressed by slump flow, V-funnel, and T20 were found following the EFNARC guidance. The partial replacement of cement by supplementary cementitious materials has enhanced the performances (compressive and flexural strengths, dynamic modulus of elasticity) of self-compacting mortars from the 7th day through pozzolanic activity. Furthermore, adding fibres has enhanced the DME and microstructure of the self-compacting mortars.
This paper describes the impact of hydrothermal conditions on the strength properties and hydration processes of belite cement mortar samples. The belite-rich binder was synthesized by sintering the initial mixture of raw materials (granite cutting waste, the silica-gel waste from AlF3 production, and natural materials) in a high-temperature furnace at a temperature of 1150 °C for 2 h. The prepared clinker consists of larnite, mayenite, srebrodolskite, ye’elimite, and gehlenite. To control hydration kinetics and optimize the hardening of belite cement mortar, the produced clinker was blended with 7.5% of gypsum. The mechanical properties were assessed by curing the standard prisms (following the EN 196-1 standard, cement/sand = 1:3, W/C= 0.67) under water-saturated conditions in a stainless steel autoclave. The curing process was performed in a temperature range of 90 °C to 200 °C at various hydrothermal curing durations (6–48 h). The results indicated that the curing conditions highly influence the compressive strength evolution of belite cement mortar and the formed mineralogy of hydrates. The highest compressive strength value (exceeded 20 MPa) was obtained at 200 °C, i.e., when the main belite cement mineral was entirely hydrated and recrystallized into 1.13 nm tobermorite. The microstructural evolution and the phase assemblage during the hydrothermal curing were determined by X-ray diffraction analysis and differential scanning calorimetry.
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