Investigation on Interface Morphology and Mechanical Properties of Three-Layer Laser Impact Welding of Cu/Al/Cu

Liu, Huixia; Hao, Jinkai; Shao, Meng; Tang, Tianhao; Wang, Xiao

doi:10.1007/s11661-018-5074-5

Cited by 16 publications

(7 citation statements)

References 36 publications

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“…Considering that the experiments include an initial standoff distance between the two foils, and because of the 3D Gaussian profile of the ablation pulse pressure, the generation of a gap that gradually increases with position away from the center of the weld might be expected. However, as seen in Figure 10, starting from the center of the weld, and moving away in the radial direction, the gap gradually increases to a maximum and then starts decreasing, resulting in a shape very similar to the springback region reported in the literature [24,[30][31][32][33][34][35][36]. Although similar in shape, these are two different phenomena and they happen for different reasons; the annular gap observed in these experiments is attributed to the Gaussian profile of the laser-induced plasma pulse pressure, and the size of the double-sided tape attached to the flyer's laser-ablated area.…”

Section: Resultssupporting

confidence: 62%

“…Sample images for the case with a laser fluence of 31.08 J/cm 2 and a standoff distance of 0.26 mm are shown in Figures 10 and 11. As mentioned in Section 2, in most LIW experimental results reported in the literature, due to very high flyer impact velocities and very low impact angles, springback occurs and welding is not achieved in the center of the laser-ablated region [24,[30][31][32][33][34][35][36]. This is an unwanted event which decreases the strength and integrity of the weld.…”

Section: Resultsmentioning

confidence: 99%

“…Consequently, the thin flyer plate is launched with high-velocity distribution towards the target plate. In some cases, as reported in the literature [24,[30][31][32][33][34][35][36], upon collision, bonding is not achieved near the center of the ablated spot since the impact angle is zero and the impact velocity is too great. Instead, the flyer plate (and sometimes also base plate depending on the boundary conditions) springs back.…”

Section: Figurementioning

confidence: 93%

“…The jetting, springback and wavy interface were all observed similar to other LIW experiments (the preforming method was not explained, but the overall dimensions of the flyer after preforming were provided). In addition, they studied the effect of adding a 0.02 mm thick aluminum foil as an interlayer between the copper flyer and base foils having 0.03 and 0.05 mm thicknesses, respectively [36]. It was reported that the nanoindentation hardness levels increased more in the flyer compared to the target.…”

Section: Laser Impact Weldingmentioning

confidence: 99%

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Simulation and Experimental Comparison of Laser Impact Welding with a Plasma Pressure Model

Sadeh

Gleason

Hatamleh

et al. 2019

Metals

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In this study, spatial and temporal profiles of an Nd-YAG laser beam pressure pulse are experimentally characterized and fully captured for use in numerical simulations of laser impact welding (LIW). Both axisymmetric, Arbitrary Lagrangian-Eulerian (ALE) and Eulerian dynamic explicit numerical simulations of the collision and deformation of the flyer and target foils are created. The effect of the standoff distance between the foils on impact angle, velocity distribution, springback, the overall shape of the deformed foils, and the weld strength in lap shear tests are investigated. In addition, the jetting phenomenon (separation and ejection of particles at very high velocities due to high-impact collision) and interlocking of the foils along the weld interface are simulated. Simulation results are compared to experiments, which exhibit very similar deformation and impact behaviors. In contrast to previous numerical studies that assume a pre-defined deformed flyer foil shape with uniform initial velocity, the research in this work shows that incorporation of the actual spatial and temporal profiles of the laser beam and modeling of the corresponding pressure pulse based on a laser shock peening approach provides a more realistic prediction of the LIW process mechanism.

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Section: Resultssupporting

confidence: 62%

Section: Resultsmentioning

confidence: 99%

Section: Figurementioning

confidence: 93%

Section: Laser Impact Weldingmentioning

confidence: 99%

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Simulation and Experimental Comparison of Laser Impact Welding with a Plasma Pressure Model

Sadeh

Gleason

Hatamleh

et al. 2019

Metals

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“…When analyzing publications, it was found that after laser welding, most researchers conduct mechanical tests (mainly tensile or shear strength tests) [ 71 , 72 , 73 , 74 , 75 , 76 , 77 ] while vital Al/Cu joints properties are thermal conductivity and electrical conductivity [ 78 ]. That is, the main area of application is the branch of electrical contact or heat transfer products and devices.…”

Section: Laser Welding Of Aluminum Alloys To Coppermentioning

confidence: 99%

A Review: Laser Welding of Dissimilar Materials (Al/Fe, Al/Ti, Al/Cu)—Methods and Techniques, Microstructure and Properties

Kuryntsev

2021

Materials

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Modern structural engineering is impossible without the use of materials and structures with high strength and low specific weight. This work carries out a quantitative and qualitative analysis of articles for 2016–2021 on the topic of welding of dissimilar alloys. It is found that laser welding is most widely used for such metal pairs as Al/Fe, Al/Ti, and Al/Cu. The paper analyzes the influence of the basic techniques, methods, and means of laser welding of Al/Fe, Al/Ti, and Al/Cu on the mechanical properties and thickness of the intermetallic compound (IMC). When welding the lap joint or spike T-joint configuration of Al/Fe, it is preferable to melt the steel, which will be heated or melted, by the laser beam, and through thermal conduction, it will heat the aluminum. When welding the butt-welded joint of Al/Fe, the most preferable is to melt the aluminum by the laser beam (150–160 MPa). When welding the butt-welded joint of Al/Ti, it is possible to obtain the minimum IMC and maximum mechanical properties by offsetting the laser beam to aluminum. Whereas when the laser beam is offset to a titanium alloy, the mechanical properties are 40–50% lower than when the laser beam is offset to an aluminum alloy. When lap welding the Al/Cu joint, under the impact of the laser beam on the aluminum, using defocusing or wobbling (oscillation) of a laser beam, it is possible to increase the contact area of electrical conductivity with the tensile shear strength of 95–128 MPa.

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High Strength and Thermal Stability of Multilayered Cu/Al Composites Fabricated Through Accumulative Roll Bonding and Cryorolling

Gao

Lei

et al. 2022

Metall Mater Trans A

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Investigation on Interface Morphology and Mechanical Properties of Three-Layer Laser Impact Welding of Cu/Al/Cu

Cited by 16 publications

References 36 publications

Simulation and Experimental Comparison of Laser Impact Welding with a Plasma Pressure Model

Simulation and Experimental Comparison of Laser Impact Welding with a Plasma Pressure Model

A Review: Laser Welding of Dissimilar Materials (Al/Fe, Al/Ti, Al/Cu)—Methods and Techniques, Microstructure and Properties

High Strength and Thermal Stability of Multilayered Cu/Al Composites Fabricated Through Accumulative Roll Bonding and Cryorolling

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