Investigation of physical, thermal, mechanical and gas permeability properties of low‐density polyethylene/ poly(4‐methyl‐1‐pentene) blend films and their utilization for fresh‐cut fruit and vegetable packaging applications

Abstract

In this study, low density polyethylene/poly(4‐methyl‐1‐pentene) (LDPE/PMP) blend films were prepared by melt compounding in a twin‐screw extruder then film casting in a single screw extruder equipped with a cast‐film. Morphological, thermal, and mechanical properties of flexible blend films were characterized by XRD, SEM, DSC analysis, and tensile tests. Solid‐state viscoelastic properties of samples were also quantified by measuring creep behaviors in DMA. Oxygen and carbon dioxide permeability values of films were measured. Their packaging film application performances were evaluated by observing the textural properties of fresh‐cut bananas stored into LDPE and a blend film bag and monitoring the ethylene, oxygen, carbon dioxide concentrations into the bags for 14 days. It was found that LDPE/PMP blends showed partially miscible structure but yielded highly transparent films. DSC results pointed out that the PMP significantly reduced the degree of crystallinity value of LDPE. On the other hand, PMP improved tensile strength and elastic modulus of LDPE. Creep tests indicated that the PMP addition significantly reduced the creep resistance and relaxation time of LDPE. This study clearly signified that the PMP dramatically increased the oxygen permeability value of LDPE. It has also been concluded that LDPE/PMP blend films can be used as a highly permeable packaging material for successfully extending the shelf life of fresh‐cut fruits and vegetables.Highlights LDPE/PMP films, despite being partially miscible, are highly transparent and made through melt compounding and film casting. Adding PMP to LDPE reduces crystallinity but improves tensile strength and elasticity, as shown by DSC tests. PMP reduces LDPE's creep resistance and quickens relaxation time, according to DMA creep tests. PMP greatly increases LDPE's oxygen permeability, ideal for gas‐transmitting packaging. LDPE/PMP film packaging prolongs the shelf life of fresh produce, proven in a banana storage study.