Effects of montmorillonite (MMT) content on the free volume hole and miscibility were first investigated for polyurethane/epoxy resin (PU/EP) interpenetrating polymer network (IPN) nanocomposites by positron annihilation lifetime spectroscopy (PALS), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). An exfoliated (IPN/MMT1), a coexistence of exfoliated and intercalated (IPN/MMT3), and an intercalated (IPN/MMT5) structures were confirmed by XRD. Influences of two kinds of hydrogen bonding interactions including both between carbonyl group and N-H group, and the other between urethane group and silicate layers have been discussed. PALS results reveal that the size of the free volume holes decreases after the MMT loaded due to the increase of chain packing efficiency. The large difference between IPN/MMT1 and IPN/MMT5 in the free volume distribution was observed. 1 Introduction Interpenetrating polymer network (IPN) is superior in physical properties to ordinary polymer. It was widely used in engineering, industry and other fields. In recent years, the polymerlayered silicate nanocomposites have attracted considerable attention because of their unique properties. However, little information concerning montmorillonite (MMT) filled IPN and its microstructure has been investigated.Positron annihilation lifetime spectroscopy (PALS) has been become an increasing important method to detect atomic-scale microstructure in polymers currently. It is based on the fact that the lifetimes of positron and positronium (Ps) are sensitive to the existence of structural inhomogeneities, because the formation and annihilation of Ps is localized in nano-or subnanoscale level holes. In this work, the PALS X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) were employed to study the effect of MMT content on the microstructure and miscibility for the polyurethane/epoxy resin (PU/EP) IPN nanocomposites.