Functionalized hexagonal boron nitride
nanosheets (BNNSs) have
arisen as compelling anticorrosive additives, yet the precise mechanism
of their corrosion resistance enhancement in coatings remains unclear.
Here, polyethylenimine functionalized BNNSs (PEI-BNNSs) with approximately
6–11 layers were prepared through a “one-step”
method. Then, the PEI-BNNSs/Waterborne epoxy (WEP) composite coatings
were incorporated via the waterborne latex blending method for the
anticorrosion of the Q235 substrate. The impedance modulus (|Z|f = 0.01 Hz) of 0.5 wt % PEI-BNNSs/WEP composite
coating soaked in 3.5 wt % NaCl solution for 35 days increased by
4 orders of magnitude compared to pure WEP coating, exhibiting exceptional
long-term resistance against corrosion. The positron annihilation
lifetime spectroscopy and corrosion product analysis demonstrated
that the reinforced anticorrosion capabilities are not solely ascribed
to the “tortuous path effect” arising from BNNSs impermeability.
These mechanisms also encompass the reduction in free volume fraction
and radius of the free volume cavities within the composite coating
brought about by the PEI molecules. Additionally, the increase in
coating adhesion, promoted by PEI, plays an important role in augmenting
the barrier properties against corrosive agents. This study provided
a full comprehension of the role played by functionalized BNNSs in
fortifying the anticorrosion attributes of WEP coatings.