Intermetallics Formation during Solidification of Al-Si-Cu-Mg Cast Alloys

Mohamed, A.M.A.; Samuel, E. Isaac; Zedan, Yasser; Samuel, A. M.; Doty, H. W.; Samuel, F. H.

doi:10.3390/ma15041335

Cited by 19 publications

(10 citation statements)

References 26 publications

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“…In Figure 9 e,f, we also found the second phase containing Cu, Fe, and Mn enrichment. From the literature, we know that this is an impurity phase formed during casting [ 39 , 40 ], the content of Fe and Mn phase is very low and the solid solubility in Al is very low at 495 °C [ 41 , 42 ], so we will not discuss this second phase in this paper.…”

Section: Resultsmentioning

confidence: 99%

Effect of Lattice Constants and Precipitates on the Dimensional Stability of Rolled 2024Al during Isothermal Aging

et al. 2023

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The change in material dimensional will lead to the decline of instrument accuracy and reliability. In this paper, the characterization and analysis of the lattice constant, precipitates, and dislocation density of the material by X-ray diffraction (XRD) and transmission electron microscopy (TEM) reveals the reason why the relative dimensional change in the rolled 2024Al is one order of magnitude lower than that of the as-cast 2024Al during isothermal aging. Compared with as-cast 2024Al, the dislocation density of rolled 2024Al is higher, the lattice constant decreases less before and after aging, and the precipitates have orientation and more content, resulting in the dimensional change in rolled 2024Al being smaller than that of as-cast 2024Al. In addition, two main reasons for decreasing the dimensional change in rolled 2024Al are discussed: the decrease in lattice constant, the formation and growth of the S phase before and after aging.

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Section: Resultsmentioning

confidence: 99%

Effect of Lattice Constants and Precipitates on the Dimensional Stability of Rolled 2024Al during Isothermal Aging

et al. 2023

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“…The properties of alloys may be improved by adding Cu, Fe, and Sr to the alloys. Mohamed et al [21,22] reported on the changes in the microstructure (i.e., with respect to intermetallics and silicon particle characteristics) with the addition of Fe, Mn, Cu, Sr, and Mg to Al-10.8%Si near-eutectic alloys. The results showed that increasing the level of Mg and Cu in the Sr-containing alloys produced larger Si particle sizes, thus, in effect, diminishing the modifying influence of Sr.…”

Section: Discussionmentioning

confidence: 99%

Assessment of the Influence of Additives on the Mechanical Properties and Machinability of Al-11%Si Cast Alloys: Application of DOE and ANOVA Methods

et al. 2022

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In the present study, the statistical design of experiments (DOE) method was applied to study and control the properties of near-eutectic Al-11%Si alloys. In this study, we developed regression equations between response variables, including hardness, yield stress, ultimate tensile stress, elongation, total cutting force, cutting power, and tool life, and varying factors which included the percentage of the alloying element in the composition and the modification level. These equations may be analyzed quantitatively to acquire an understating of the effects of the main variables and their interactions on the mechanical behavior and the machinability of the alloy under investigation. Analysis of variance (ANOVA) was performed to verify the fit and adequacy of the developed mathematical models. The results show that increasing the levels of Cu and Fe results in an increase in hardness, yield stress and ultimate tensile strength in both modified and non-modified alloys. On the other hand, both Cu and Fe appear to affect the elongation adversely, whereas the Sr level shows a positive effect on the elongation percentage. We found that the Sr level had the most significant effect on the cutting forces and cutting power, followed by Fe and Cu contents.

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“…The impact energy increases considerably from the peak-aged to overaged condition due to precipitation and microstructural coarsening of the alloys. The figure also shows how trace added alloy as a microstructural alteration by Zr addition has a favorable impact on impact energy [19], [20]. It can be said in other words that the addition of Zr obviously reduced the Si particle size and changed its morphology resulting in reduced brittleness.…”

Section: A Interpretation Of Tensile Testsmentioning

confidence: 96%

True Stress-Strain Behavior of Al-based Cast Automotive Alloy Under Different Ageing Conditions and the Effect of Trace Zr

Shoummo

Khan

Kaiser

2022

JMEST

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A thorough investigation has been carried out on the Al-12Si-1Mg-1Cu-1Ni automotive alloy considering different properties, specially mechanical properties associated with true stress and true strain with Zr addition of trace amount. A commercially available piston is melted to produce the alloy, and trace amount of Zr is added to make another. The base alloy along with the Zr added alloy had been applied to homogenization, solution treatment, quenching, and ageing in order to get the age-hardening response. The alloys have been heat-treated at 25 ºC, 200 ºC, and 300 ºC, respectively, for four hours for attaining the under, peak and over-aged states, respectively. During ageing, Al2Cu and Mg2Si phases are formed in the aluminium matrix leading to peak-aged strength, which is reduced at over-aged state because of coarsening of precipitation and recrystallizing, shown by the tensile and hardness properties. When Zr is added to the alloy, Al3Zr phases appear while casting and heat-treatment, resisting the drop of strength at over-aged state. It is visible in the stress-strain diagram that at over-aged conditions, the alloy with trace Zr shows improved strength and ductility. In the micrographs of Zr added alloy, finer distributed grains are visible through the grain refinement of Zr, which also prevents recrystallization at over-aged conditions. The homogeneity of the grains as a result of the Zr addition's microstructural change was further confirmed by fractography. It is clear that adding Zr to such alloys does not greatly increase their strength, but it does restrict the declining of strength by preventing the production of thermally stable Al3Zr precipitates, which coarsens the resisting behavior of various intermetallics in the thermally damaged alloy.

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Intermetallics Formation during Solidification of Al-Si-Cu-Mg Cast Alloys

Cited by 19 publications

References 26 publications

Effect of Lattice Constants and Precipitates on the Dimensional Stability of Rolled 2024Al during Isothermal Aging

Effect of Lattice Constants and Precipitates on the Dimensional Stability of Rolled 2024Al during Isothermal Aging

Assessment of the Influence of Additives on the Mechanical Properties and Machinability of Al-11%Si Cast Alloys: Application of DOE and ANOVA Methods

True Stress-Strain Behavior of Al-based Cast Automotive Alloy Under Different Ageing Conditions and the Effect of Trace Zr

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