Drop-tube processing was used to rapidly solidify droplets of Ni 64.7 Fe 10 Si 25.3 and Ni 59.7 Fe 15 Si 25.3 alloys. In the larger droplets, and therefore at low cooling rates, only two phases, -Ni 31 Si 12 and 1 -Ni 3 Si were observed. Conversely, in the smaller droplets, and therefore at higher cooling rates, the metastable phase Ni 25 Si 9 was also observed. The critical cooling rate for the formation of Ni 25 Si 9 was estimated as 5×10 and as yet unidentified, phase. These results indicate that there is an extended stability field for Ni 25 Si 9 in the Ni-rich part of the Ni-Fe-Si ternary system in comparison to the Ni-Si binary system. With an increase of cooling rate, an increasing fraction of small droplets experience high undercoolings and, therefore, can be undercooled into the Ni 25 Si 9 stability field forming droplets consisting of only the anomalous structure (III). The Fe atoms are found to occupy different substitutional sites in different phase, i.e. Fe substitutes for Ni in the phase and Si in the L1 2 ( 1 ) phase respectively.