Intensification of Droplet Disintegration for Liquid–Liquid Systems in a Pulsating Flow Type Apparatus by Adding an Inert Gas

Abstract

Experimental studies have revealed that the introduction of a small amount (0.5% by volume) of permanent and chemically inert gas bubbles leads to the intensification of droplets disintegration in a liquid–liquid system (emulsification) in a pulsating flow type apparatus. The liquids used were water (continuous phase) and oil (dispersed phase) at room temperature, and nitrogen was used as a gas. The gas hold-up was varied in the range of 0% to 4%. The volume fraction of the dispersed phase (oil) was 1% with respect to the continuous phase. The size of the oil droplets was determined by microphotographs; at least 600 drops were photographed in each experiment. The optimal gas hold-up in terms of the highest interfacial area (for the studied conditions) was found to be 0.5%, at which value the droplets’ Sauter mean diameter d32 decreased 1.88 times, and the maximum droplet size decreased 1.3 times, compared with the case without gas input. The effect of decreasing the average droplet size d32 upon the injection of an inert gas in the continuous phase disappears at φin » 2%. The pressure loss at φin ≤ 2% within the measurement error remained constant, while at 4%, it increases by only 5.4%. The role of an inert gas is explained by several factors: (i) a redistribution of momentum over the volume of liquid; (ii) the occurrence of microflows near bubbles and drops, which leads to an increase in shear stresses on the surface of the drops; and (iii) gas bubbles act as pseudocavitation bubbles, whereby when they collapse, they break up adjacent droplets.