Integrated preventive maintenance and production decisions for imperfect processes

Nourelfath, Mustapha; Nahas, Nabil; Ben‐Daya, Mohamed

doi:10.1016/j.ress.2015.11.015

Cited by 121 publications

(36 citation statements)

References 24 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…Those tasks play a vital role in any production process, as they preserve equipment operating under desired long-term specifications [29]. Also, PM has a positive impact on cost, quality, and delivery performance [30], because it minimizes quality costs by keeping the equipment in the best working condition through proper maintenance programs that guarantee a high rate of compliant products [31].…”

Section: Preventive Maintenancementioning

confidence: 99%

The Role of Managerial Commitment and TPM Implementation Strategies in Productivity Benefits

et al. 2018

View full text Add to dashboard Cite

Featured Application: The findings in this research allow managers to know quantitatively the importance of preventive maintenance in an adequate performance of total productive maintenance and productivity benefits in a production system, allowing them pay attention on those activities that are more important.Abstract: The present research proposes a structural equation model to integrate four latent variables: managerial commitment, preventive maintenance, total productive maintenance, and productivity benefits. In addition, these variables are related through six research hypotheses that are validated using collected data from 368 surveys administered in the Mexican manufacturing industry. Consequently, the model is evaluated using partial least squares. The results show that managerial commitment is critical to achieve productivity benefits, while preventive maintenance is indispensable to total preventive maintenance. These results may encourage company managers to focus on managerial commitment and implement preventive maintenance programs to guarantee the success of total productive maintenance.

show abstract

Section: Preventive Maintenancementioning

confidence: 99%

The Role of Managerial Commitment and TPM Implementation Strategies in Productivity Benefits

et al. 2018

View full text Add to dashboard Cite

show abstract

“…The safety stock construction conditions based on the economic order quantity, denoted MEQ (Economic Manufacturing Quantity) were studied by [85]. Recently, the authors of [69] proposed a joint selection model for the optimal values of the production plan and maintenance policy, while taking into account the quality costs for an imperfect process. In the same vein, reference [73] addressed the joint optimisation of production, preventive maintenance and quality control using acceptance sampling plans, proposing a holistic approach to joint optimisation of production lot size, safety stock, acceptance sampling plan and revision schedule, considering a quality constraint for the degradation of production systems.…”

Section: Stock Levelsmentioning

confidence: 99%

Integration of maintenance and production strategies under subcontracting constraint: Classification and opportunity

Hafidi¹,

Barkany²,

Mahmoudi³

2017

J. MECH. ENG. SCI.

View full text Add to dashboard Cite

The main concern of the manufacturing industry is maintaining the tools of production so that they are in good working order. However, the maintenance and production functions are linked because the integrated management of these two functions is necessary for the efficient operation of the means of production. In fact, when the demand exceeds the maximum production capacity, the company takes on subcontracting to meet the needs of the customers. The objective of this research is to identify the current and future direction of research in this field according to the different classification criteria proposed. In this paper, firstly, the different approaches of maintenance integrated into production systems are presented. Secondly, the models that deal with joint maintenance management and subcontracting production as a solution that aligns with the company's strategic objectives are discussed as well as the resolution and management approaches that integrated problem optimisation. Finally, a comparative study of existing approaches was conducted and their purpose analysed. As perspective, we will propose and implement in our future research a model and powerful tool to establish a better policy of maintenance integrated to the production using subcontracting.

show abstract

“…Since the reduction in the equipment performance leads to decrease the product quality, a suitable maintenance policy can reduce the process degradation and help to increase the product quality. Many models are developed with the objective of reducing the total cost, decreasing non quality costs and increasing the product quality (Linderman et al, 2005;Nourelfath, Nahas, & Ben-Daya, 2016;Radhoui, Rezg, & Chelbi, 2010). Topics in quality research have captured the attention of practitioners and researchers since the early 1980s.…”

Section: Introductionmentioning

confidence: 99%

“…The objective was to determine, simultaneously, the threshold quality and the buffer stock size that minimise the overage total cost per time unit integrated maintenance, quality and inventory cost. Nourelfath et al (2016) studied an integrated production, maintenance and quality strategy for an imperfect process in a multi-period multi-product capacitated lot-sizing context. They determine, simultaneously, the optimal values of production plan and the maintenance policy taking into account quality-related costs.…”

Section: Introductionmentioning

confidence: 99%

Integrated maintenance–quality policy taking into account the economical impact of reworking activities

Gouiaa-Mtibaa

Dellagi

Achour

et al. 2017

International Journal of Systems Science: Operations & Logi

View full text Add to dashboard Cite

In this paper, we study integrated strategies joining maintenance and quality. We consider an imperfect manufacturing system composed of a single machine subject to an increasing random failure rate and producing conforming (first and second choice) and non conforming items. In order to decrease the failure rate and its impact on teh quality of output products, a preventive maintenance (PM) policy, block type, with minimal reapair is applied. Indeed, two different strategies are developed: The first strategy consists on selling top quality products at the best price, selling products with substandard quality at a lower price and rejecting non-conforming items. For the second strategy, we propose reworking activities for products with substandard quality and non-conforming items in order to be sold at the best price. We aim to establish the optimal number of batches produced N* before each PM action maximizing the total profit per time unit. These two strategies are studied for both an infinite and finite horizon. A comparative study between these two strategies for an infinite horizon is developed in order to identify the most economical strategy. Numerical and sensitivity studies are developed, inspired from an industrial case, in order to illustrate the proposed models.

show abstract

Integrated preventive maintenance and production decisions for imperfect processes

Cited by 121 publications

References 24 publications

The Role of Managerial Commitment and TPM Implementation Strategies in Productivity Benefits

The Role of Managerial Commitment and TPM Implementation Strategies in Productivity Benefits

Integration of maintenance and production strategies under subcontracting constraint: Classification and opportunity

Integrated maintenance–quality policy taking into account the economical impact of reworking activities

Contact Info

Product

Resources

About