Integrated batch production and maintenance scheduling for multiple items processed on a deteriorating machine to minimize total production and maintenance costs with due date constraint

Zahedi, Z.; Samadhi, Tma Ari; Suprayogi, S; Halim, Abdul Hakim

doi:10.5267/j.ijiec.2015.10.006

Cited by 20 publications

(13 citation statements)

References 13 publications

(12 reference statements)

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“…Let i th be the batch processed on the first machine with quantity Q[i11]. According to Halim and Ohta (1994), Yusriski et al (2015), Zahedi et al (2016) and Prasetyaningsih et al (2016) then in the process of batch inventory holding cost and completed batch inventory holding cost until the batch is processed on the second machine we have:…”

Section: Decision Variablesmentioning

confidence: 99%

Optimization of an integrated batch production and maintenance scheduling on flow shop with two machines

Zahedi¹,

Salim²,

Yusriski³

et al. 2019

10.5267/j.ijiec

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This paper discusses an integrated model of batch production and maintenance scheduling on flow shop with two deteriorating machines producing single item to be delivered at a due date. The model describes the trade-off between production and maintenance costs as the production run length increases on two machines. The objective function of the model is to minimize the total cost consisting of in process and completed part inventory costs, setup costs, preventive & corrective maintenance costs and rework costs on two machines. The step-wise optimization algorithm is developed to solve a mixed integer quadratic programming. Comparison with the practice and the model sensitivity analysis are demonstrated to clarify how the algorithm works.

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Section: Decision Variablesmentioning

confidence: 99%

Optimization of an integrated batch production and maintenance scheduling on flow shop with two machines

Zahedi¹,

Salim²,

Yusriski³

et al. 2019

10.5267/j.ijiec

Self Cite

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show abstract

“…The result indicated that the proposed cyclic economic lot-scheduling structure can be resolved in a decomposed way, and the solution can be put in use easily and also can be adjusted to deal with bounded stochastic demands. Additional papers [16][17][18][19][20][21][22][23][24][25] also studied different characteristics of multi-item manufacturing systems.…”

Section: Introductionmentioning

confidence: 99%

Optimal common manufacturing cycle length for a multi-product inventory system with rework and an outside contractor

Chiu

Chen

Lin

2019

IJEM

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Facing global market's rigid competition, today's manufacturers need not only to satisfy the timely demands of multiproduct, but also to ensure quality of their goods. For the purpose of reducing fabrication cycle time so as to meet timely demands, outsourcing is always a helpful option in production planning. To address the aforementioned real issues, the present study derives the optimal common manufacturing cycle length for a multi-product inventory system, wherein a part of lot-size of each end product is supplied by an outside contractor, and in each cycle a rework process repairs random defects produced by the in-house process. The schedule of receipt time for outsourced items is practically assumed to be in the end of rework. A specific decision model is built to cautiously portray such a hybrid inventory problem. Through modeling, analysis, and derivation the expected annual system cost is obtained, and using optimization technique the optimal cycle length that minimizes system cost is gained. The proposed decision model not only can help find optimal solution to the problem, but also enables manufacturers to obtain diverse essential information, such as the critical outsourcing rate, individual manufacturing related cost for each end product, and influence or joint effects of variations in different system factor(s) on the problem. Without our in-depth exploration, the aforementioned information will still be unavailable to support managerial decision makings. KEY WORDS:common manufacturing cycle length; multi-product inventory system; outsource; rework.

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“…AFT performance was used, adopting a backward scheduling approach in order to minimize the time of the parts flowing in both stages and meet the due date simultaneously. AFT performance has been applied in [14][15][16] and [17] in various batch scheduling problems at the production stage. A brief description of AFT will be given in Section 3.…”

Section: Introductionmentioning

confidence: 99%

Production and Delivery Batch Scheduling with Multiple Due Dates to Minimize Total Cost

Prasetyaningsih

Suprayogi

Samadhi

et al. 2017

J. Eng. Technol. Sci.

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Abstract. This paper addresses an integrated production and delivery batch scheduling problem for a make-to-order environment over daily time period, where the holding costs of in-process and completed parts at a supplier location and of completed parts at a manufacturer location are distinguished. All orders of parts with different due dates from the manufacturer arrive at the same time. The parts are produced in production batches and subsequently the completed parts are delivered in delivery batches using a capacitated vehicle in order to be received at the respective due dates. This study was aimed at finding an integrated schedule of production and delivery batches so as to meet the due date at minimum total cost consisting of the corresponding holding cost and delivery cost. The holding cost is a derivation of the so-called actual flow time (AFT), while the delivery cost is assumed to be proportional to the number of deliveries. The problems can be formulated as an integer non-linear programming model, and the global optimal solution can be obtained using optimization software. A heuristic algorithm is proposed to cope with the computational time problem using software. The numerical experiences show that the proposed algorithm yields near global optimal solutions.

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Integrated batch production and maintenance scheduling for multiple items processed on a deteriorating machine to minimize total production and maintenance costs with due date constraint

Cited by 20 publications

References 13 publications

Optimization of an integrated batch production and maintenance scheduling on flow shop with two machines

Optimization of an integrated batch production and maintenance scheduling on flow shop with two machines

Optimal common manufacturing cycle length for a multi-product inventory system with rework and an outside contractor

Production and Delivery Batch Scheduling with Multiple Due Dates to Minimize Total Cost

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